background image

The close coupled 1530 series design allows
adjustment of the impeller clearance between the
pump casing wall and the impeller face. The pump
impeller is adjusted at the factory during assembly
and should not require further adjustment upon
installation.

Impeller adjustment will be required when a drop
in head and/or capacity indicates a change in
clearances, or when existing components of the
pump are replaced. Refer to the following table for
recommended clearance when adjusting impeller
on horizontal pumps.

1) When existing components of the pump are

replaced with the exception of the casing, refer
to the assembly section of this manual for
proper impeller adjustment.

2) For impeller adjustment to compensate for

wear follow the procedure below.

A) Lock out the switch or circuit breaker in

the “OFF” position so that the motor can-
not be accidentally started.

B) Loosen set screws or other holding

devices if so provided on mechanical
seals before adjusting impeller to prevent
seal face damage.

C) Loosen bolts holding motor to base and

loosen casing bolts (Item 1D). Remove 
fan guard.

D) Remove one shim (Item 67) from each

side of pump by pulling outward on the
extended tabs; this will decrease the
impeller front clearance by .010". Slowly
retighten casing bolts while turning and
pushing forward on the motor shaft to 
be sure no binding occurs. If binding
occurs from the impeller rubbing the 
casing, the shims that were removed 
will have to be replaced

E) Continue this procedure until the impeller

10

13

Impeller Diameter

Clearance

Up to 8"

.015"

8" to 10"

.020"

10" to 13"

.025"

starts to contact the casing. At this point
replace the appropriate number of shims
to obtain the approximate impeller clear-
ance shown in the table above.

F)

Reset and tighten the mechanical seal
per the seal manufacturers instructions
and retighten the motor mounting bolts.
Replace fan guard.

WarNiNg: some motors haVe
eNd Float iN the shaFt. this
must be compeNsated For or
the axial loads deVeloped
WheN the pump is ruNNiNg Will
pull the impeller iNto the 
casiNg, causiNg pump damage.

IMPELLER ADJUSTMENT 

If the mechanical seal is a double inside seal,
remove the four bolts and washers (Item 17C,
17E) securing the gland (Item 17) to the cover
(Item 11) and remove the gland. Be sure the
set screws are loose, and pull the rotary seal
assembly off, using a twisting motion as it is
removed. The impeller (Item 2) can be
removed from the cover. Next remove the 
stationary seal faces from the gland and 
cover by gently pressing them out using your
thumbs. The carbon and ceramic elements
of the seal should be handled carefully to
prevent chipping or scratching.

8) The motor shaft adapter (Item 6) may be

removed from the motor shaft by removing the
Allen head screw (Item 6A). The drive key
(Item 46) will slide off with the shaft adapter. 
In the bore of the shaft adapter there may be
some shims to take up the motor manufactur-
er’s shaft length tolerances. Be sure to note
the number and thickness of the shims used.

9) Remove pump adapter (Item 71) and motor

adapter (Item 71B) if provided.

assembly 

1) Inspect casing, cover and impeller for any

damage and make sure all sealing surfaces
are free of dirt and scratches. If pump is
equipped with an internal seal flush, make
sure cover flush hole is clear. Check motor
end float. Excessive shaft end float (greater
than .015") can result in damage to pump 
and or mechanical seal.

2) If equipped install the motor adapter (Item 71B).

Ensure that the adapter is seated squarely on
the motor before tightening adapter screws,
this may require some sanding of the paint on
the pilot diameters. Secure with adapter
screws (Item 71C), torque to 25 ft-lbs.

3) Install the pump adapter (Item 71). Ensure

that the adapter is seated squarely on the
motor adapter or motor before tightening
adapter screws, this may require some sand-
ing of the paint on the pilot diameters. Secure
with adapter screws (Item 71A), torque to 
25 ft-lbs. end of shaft.

4) Place one .062" shim washer (Item 6B) in the

shaft (Item 6) bore. Install key (Item 46) into
the shaft key-way slot from the inside of the

shaft bore. Slide assembly onto motor shaft
and temporarily secure with shaft screw 
(Item 6A).

5) Place six impeller adjusting shims (Item 67,

three on each side) and the cover (Item 11) on
to the pump adapter. Ensure that the cover is
seated squarely on the pump adapter, this may
require some sanding of the paint on the pilot
diameter. Clamp the cover tightly to the
adapter with clamps or bolts.

6) Thread the impeller (Item 2) onto the shaft

adapter until it bottoms on the shoulder of 
the shaft adapter. Place a feeler gauge
between the cover and the balance vanes 
on the impeller. 

7) The gauge should read approximately .035", if

it does not, repeat steps 4-6 using a different
washer or combination of washers until the
proper clearance is obtained. Four washers
are supplied by Fybroc: 2@.010", 1@.032" 
and 1@.062" this will provide for 0 -.110" worth
of shimming capabilities which will adapt to any
motor used. 

8) Once the proper number of shims is deter-

mined, remove the impeller, cover and plastic
shims and tighten the shaft adapter screw to
35 ft-lbs. for 3/8" screws and 50 ft-lbs. for 
1/2" screws.

9) Place some anti-seize lubricant on the shaft

adapter impeller threads.

10) The Fybroc pump, as standard, is equipped with

a single outside seal with stationary seal face
and rotating compression unit, or a double
inside seal with stationary seal faces and rotat-
ing double seal compression unit. The following
installation instructions are based on these seal
types. When other types of seals are used,
please refer to the manufacturer's installation
data. Determine the type of seal being used and
refer to the following sections.

siNgle outside seal iNstallatioN 
JohN craNe type 8b2

1)  Remove the mechanical seal from its packag-

ing, inspect for any damage, and keep seal
faces clean and free from contaminants 
during installation. 

do Not grease or

lubricate seal Faces.

Summary of Contents for Fybroc series 1530

Page 1: ...Fybroc series 1530 horizontal pumps I N S T A L L A T I O N M A N U A L MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions ...

Page 2: ...Procedures 7 Typical Mechanical Seal Installations 17 Lubrication 7 Product Flush 17 Seal Flushing 7 External Flush 18 Mechanical Seals 7 Mechanical Seal Piping Flow Requirements 19 Priming 7 Single Mechanical Seal 19 Starting 7 Double Mechanical Seal 20 Operational Check List 7 Notes 21 Maintenance 7 Motor 7 Trouble Check List 8 Assembly Disassembly Procedures 9 General 9 Disassembly 9 For future...

Page 3: ...y such tests shall be borne by the buyer Are based on shop laboratory tests with cold water as outlined in the Hydraulic Institute Standards Due to the inaccuracies of field testing the results of any such tests conducted by or for the Buyer shall be interpreted as being only indicative of the actual field performance of the pump No equipment will be furnished on the basis of acceptance by results...

Page 4: ...plate Once the grout has fully hardened usually about 48 hours after pouring the foundation bolts can be fully tightened pipiNg the pump All flanged connections to the pump should be full flat face with full contact gaskets Raised face flanges or partial contact gaskets should not be used as excessive strains can be applied to the pump flanges upon tightening The pump has been designed with all ne...

Page 5: ... minimum flow disturbance should be used ball plug types These valves should be for shut off only when the pump is not running and not for throttling or controlling flow Centrifugal pumps should never be throttled on the suction side F Provisions for a suction pressure gauge should be included discharge pipiNg A Installation of a valve in the discharge line that can be used as a block for inspecti...

Page 6: ...t and that proper sized wire and switch gear are used C All pumps operate in a clockwise direction when viewed from the motor end see direction arrow on the pump motor adapter Connect electric motor to power supply and jog motor to check rotation If motor is operating in wrong direction reverse leads and recheck WarNiNg do Not start pump With liQuid iN the casiNg uNtil motor rotatioN has beeN dete...

Page 7: ...g up to speed open discharge valve to the rated flow WarNiNg do Not ruN pump With a closed discharge ValVe as the liQuid iN the pump Will rapidly iNcrease iN temperature possibly causiNg damage to pump Check flush water to mechanical seal if not lubri cated from the pump discharge operatioNal checK list A Periodically check mechanical seals for proper operation B Periodically check lubrication to ...

Page 8: ...strainer plugged if used in suction line PROBLEM Not enough pressure CHECK Speed too low Air or gases in the liquid Check impeller diameter Mechanical defects impeller clearance too great impeller damaged Wrong rotation Pressure gauge in a poor location PROBLEM Pump runs but intermittently pumps liquid CHECK Suction line leaks Stuffing box leakage of air Air pocket in suction line Insufficient NPS...

Page 9: ... casing and removed Note the number of shims removed Two jackscrews Item 19D are provided to ease disassembly 2 If the casing was removed with the pump remove the casing bolts nuts washers and shims securing the casing to the cover and frame adapter Items 1C 1D 1E 67 The rotating assembly can be pulled away from casing Note the number of shims that were removed Two jackscrews Item 19D are provided...

Page 10: ...rque to 25 ft lbs end of shaft 4 Place one 062 shim washer Item 6B in the shaft Item 6 bore Install key Item 46 into the shaft key way slot from the inside of the shaft bore Slide assembly onto motor shaft and temporarily secure with shaft screw Item 6A 5 Place six impeller adjusting shims Item 67 three on each side and the cover Item 11 on to the pump adapter Ensure that the cover is seated squar...

Page 11: ...at the seal faces are still contacting by sliding the seal rotary unit until it touches the stationary unit with a slight twisting motion Tighten the rotary unit set screws and remove the setting clips 9 Replace fan and or fan cover on motor and make appropriate piping connections to the seal assembly double seal iNstallatioN JohN craNe type 8 1t 1 Remove the mechanical seal from its packaging ins...

Page 12: ...hould be lubricated with a soapy water solution to ease installation without reducing the frictional drive of the rotary unit 5 Lubricate the rotary unit o rings with a soapy water solution Then engage the rotary assem bly over the impeller sleeve Use a slight twist ing motion as the rotary unit is slid down the impeller sleeve until it touches the stationary sealing face 6 Install the gland o rin...

Page 13: ...nical seals before adjusting impeller to prevent seal face damage C Loosen bolts holding motor to base and loosen casing bolts Item 1D Remove fan guard D Remove one shim Item 67 from each side of pump by pulling outward on the extended tabs this will decrease the impeller front clearance by 010 Slowly retighten casing bolts while turning and pushing forward on the motor shaft to be sure no binding...

Page 14: ...d Electrical connections secure and covered Turn motor shaft by hand ensure that it does not bind Jog motor Check rotation Ensure seal is properly flushed Suction valve is open Discharge valve is slightly open Ensure that pump is primed Start pump and open discharge valve to desired flow rate Check flush water flow and pressure Check for excessive vibration Check mechanical seal for no leaks after...

Page 15: ...15 1530 series group 1 ...

Page 16: ...16 1530 series group 2 ...

Page 17: ...1530 series seal aNd stuFFiNg box arraNgemeNts PRODUCT FLUSH A portion of the pumped fluid is recirculated through the stuffing box to provide lubrication and cooling to the seal Use plastic fittings only ...

Page 18: ...18 1530 series seal aNd stuFFiNg box arraNgemeNts EXTERNAL FLUSH An external source of clean fluid is required at the stuffing box to provide lubrication and cooling Use plastic fittings only ...

Page 19: ...19 Flush pipiNg For siNgle mechaNical seal Flush FloW rate For siNgle seal ...

Page 20: ...20 Flush pipiNg For double iNside mechaNical seal Flush FloW rate For double seal ...

Page 21: ...21 Notes ...

Page 22: ...512 A q u a t i c A nimal Life Support O p e r a t i o n s AALSO MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions 700 Emlen Way Telford PA 18969 P 215 723 8155 TOLL FREE 800 FYBROC 1 F 215 723 2197 sales fybroc com www fybroc com ...

Reviews: