Metal-Fach T466, Original Instructions Manual

Page 1: ...2 Tel no 48 85 711 98 40 Fax 48 85 711 90 65 BIG BAG FERTILISER SUSPENDED LOADER T466 Machine type T466 Year of manufacture Serial no Edition no 01 Year of issue 2012 Original Instructions Read the in...

Page 2: ...ing Instructions and following the guidelines presented herein guarantees easier work reliability and safe work Detailed information concerning operation of this and other machines from Metal Fach Sp...

Page 3: ...the PTO drive shaft 24 3 3 Charging the spreader 25 4 Working with the loader 31 4 1 Maintenance and servicing 32 4 2 Safety of use during servicing maintenance 32 4 3 Daily service 33 4 4 Lubricatio...

Page 4: ...ISO 13857 2010 PN EN ISO 12100 2012 PN EN ISO 4413 2011 and the following standards PN ISO 3600 1998 PN ISO 11684 1998 and the Resolution of the Ministry of Infrastructure of 31 12 2002 on the techni...

Page 5: ...ations it has been designed for i e handling and lifting of big bags with fertilisers for charging of fertilizer spreaders Never exceed the permitted lifting capacity of 1000 kg Despite any experience...

Page 6: ...eliminary orientation usually covered only the basic information and it shall not replace the thorough understanding of various tasks functions and proper use An equally important factor for safe oper...

Page 7: ...product e g the machine s name symbol year of manufacture serial number load capacity weight and the CE mark to confirm compliance with the applicable Community guidelines and engineering specificati...

Page 8: ...ig bag fertiliser suspended loader Type Code T466 Serial no Manufacturer METAL FACH Sp z o o 16 100 Sok ka ul Kresowa 62 Tel no 48 85 711 98 40 Fax 48 85 711 90 65 Sold by Address Tel Fax Date of deli...

Page 9: ...in the operating position only and after verifying that no persons and animals are within 50 m of radius 13 Prior to starting the machine ensure that all adjustment elements work correctly 14 Children...

Page 10: ...lled and secured with chains from turning Replace all damaged guards immediately 32 Exercise extreme caution when travelling on public roads and follow the valid traffic code Install a triangle warnin...

Page 11: ...The hydraulic lines age and weather which is natural Hence the operating and storage life is limited 5 Never attempt to seal leaking hydraulic lines with your hands or fingers The liquid hydraulic oil...

Page 12: ...e the cause of most frequent injuries including amputation of fingers and hands Never reach into the hazardous areas when the tractor engine is running and the power transmission shaft hydraulic syste...

Page 13: ...art and movement of the machine Follow the chapters of these operating instructions that apply to the intended task PO38 Danger of touching power cables when lifting fertiliser bags These hazards may...

Page 14: ...ding 1000 kg of weight These hazards may result in extremely severe or fatal body injuries Do not exceed 1000 kg of weight when lifting fertiliser bags PI2 Grease lubrication points PO22 Install a sup...

Page 15: ...ags filled with fertilisers for charging of the load body of fertiliser spreaders The loader is designed for coupling with Class 2 one man tractors equipped with the driver s cabin a fully operational...

Page 16: ...machine resting on the ground mm 2220 5 Overall height of the machine resting on the ground and with the arm lifted and extended mm 4639 6 Overall height of the machine resting on the ground and with...

Page 17: ...mbly 5 extension actuator 6 lifting actuator 7 warning plate with lamp 1 is a support frame designed as an open welded structure made of sections and high grade steel sheets The upper part of the fram...

Page 18: ...lifting actuator The upper part has eyes for the lifting actuator The extended arm 3 is a welded structure that increases the working range of the upper arm At its end the arm has a hook with the adeq...

Page 19: ...19 2 4 Work range of the big bag fertiliser suspended loader Fig 4 Big bag fertiliser suspended loader overall dimensions...

Page 20: ...20 Fig 5 Top position of the loader arm...

Page 21: ...21 Fig 6 Bottom position of the loader arm...

Page 22: ...22 Fig 7 Transport position of the loader the support is on the frame and secured with the pin Fig 8 Storage position of the loader the lift rests on the support secured with the pin...

Page 23: ...or standard fertilisation The bottom holes are for late fertilisation and ensure that the machine runs higher After installing and securing the lower link pins set the top coupler height install its p...

Page 24: ...h the machine lowered the engine turned off and with a shaft recommended by the manufacturer The shaft shall be complete with guards in a proper technical condition and with a working decoupling safet...

Page 25: ...of the arm must be smooth Before moving the bag lift it at an appropriate height Only then can you handle the bag further Do not jerk the bag when lifting 2 Do not swing the bag when in transit ALWAYS...

Page 26: ...to pour the fertiliser into the spreader hopper shall use special tools and shall not open the bags by hand 5 Always check the technical condition of bags and especially of their slings Fig 10 Loadin...

Page 27: ...ey Approach the big bag and hook it up to the arm Check that the bag is properly hooked and close the hook safety catch Start the tractor and operate the DCV levers to lift the big bag over the spread...

Page 28: ...r incapacitate the spreader Identification and verification of the tractor s technical parameters for driving the loading arm spreader unit Check the following before coupling the arm and the spreader...

Page 29: ...29 Location of the loader s centre of gravity Fig 11 Location of the loader s centre of gravity Fig 12 Schematic drawing of the tractor loader spreader unit...

Page 30: ...xle b m Tractor wheel base Check the tractor s operating instructions or its registration card or measure c m Distance between the hitch lower pins and the rear axle centre Check the tractor s operati...

Page 31: ...h the loader Tractor wheels can also be chocked if necessary Make sure before loading that the machine rests firmly on a stable ground Avoid charging loading on slopes if this is unavoidable exercise...

Page 32: ...rvice it without having understood the entire instructions Read the instructions before each servicing operation and follow its guidelines Follow the recommended servicing and maintenance intervals Us...

Page 33: ...t the arm to move in the full range of motion to ensure that all its functions are working Immediately stop work if structural cracks are found Do not clean with pressure washers First wash the machin...

Page 34: ...e nipples first Lubricate every 50 hours of operation and after each operating standstill longer than one month Fig 13 Lubrication diagram 4 5 Tightening torques The following table presents the tight...

Page 35: ...ged parts 4 Touch up all locations of damaged topcoat enamel coat all mating surfaces where the protective coats are worn out with anti corrosive formulas temporary protection e g the Akorin N or Karp...

Page 36: ...6 1 Description of residual risks Residual risk results from incorrect actions of the big bag fertiliser suspended loader operator The greatest hazards arise when bystanders especially children and an...

Page 37: ...g Problem Possible cause Remedy Hydraulic cylinders of the loader work incorrectly Not enough oil in the tractor s hydraulic system Check the oil condition in the tractor and refill if necessary Oil p...

Page 38: ...ne and its year of manufacture c Detailed name of the part d Drawing number or standard number from the Parts Catalogue e Number of items f Terms of payment The parts shall be sent using a courier ser...

Page 39: ...Postal code post office Street Number Telephone METAL FACH Sp z o o reserves the right to introduce changes to the machine s design without prior notice and without assuming any obligations resulting...

Page 40: ...ty 1 When and under what circumstances was the failure discovered 2 Comprehensive fault description 3 Customer s proposed mode of the warranty claim processing legible signature of the customer who fi...

Page 41: ...41 SERVICE LOG Item no Service call date Date of failure removal Description of completed service actions and replaced parts Name and surname of the SERVICE TECHNICIAN Service stamp...

Page 42: ...ephone no 5 Payment method invoice receipt VAT invoice 6 Specification of ordered parts Item no Machine equipment name Nomenclature Catalogue number Quantity Date and legible signature of the order re...