Metal Science EASYKleen Pro S-10, Commissioning & Operation Manual

Page 1: ...Commissioning Operation Manual This document outlines the procedure to commission the EASYkleen TEC Brush EKT and also an illustrated step by step operation guide...

Page 2: ...5VDC Duty Cycle 100 Power Source Transformer Driven Case and Lead Specs Material High impact structural polymer Dimensions 300mm x 260mm x 130mm Weight 5kgs Leads 8mm PVC 10ft in length Technical Bene...

Page 3: ...OH S PVC or nitrile gloves required to be worn Eye Protection must be worn Use in well ventilated areas Protective clothing should be worn Face protection can be worn Enclosed footwear at all times...

Page 4: ...Front Panel Information ON OFF Switch Green Indicator Light Cooling 12V Fans...

Page 5: ...Side Panels Information IEC inlet for mains power Primary Circuit Breaker Dinse panel mount torch handle Dinse panel mount clamp lead...

Page 6: ...1 How to commission the EKT 1 1 Remove unit from its packaging Position unit is its desired place in your factory or workshop Place on a bench in a ventilated work area...

Page 7: ...Attach the provided earth clamp and lead to the red dinse panel mount 1 2 pic 1 3 Attach the handle and lead to the black dinse panel mount...

Page 8: ...1 4 Attach the power lead to the IEC inlet then plug in the power cable into your power source...

Page 9: ...sh The Spot brush is designed for cleaning spot welds and precision cleaning Best used with a heat resistant bristle sleeve that reduces the splaying of bristles Rapid Brush Reduces bristle splay when...

Page 10: ...to begin operation To turn machine on push the on off switch on top of machine Red indicator will light up and fans will start Attach the clamp to the work piece you wish to clean The clamp does not n...

Page 11: ...2 3 Dip the brush into solution Apply the soaked brush to the weld to be cleaned polished Use a smooth motion with minimal pressure for best results Dip brush into more solution as needed...

Page 12: ...2 4...

Page 13: ...to be sprayed onto cleaned weld Neutraliser being sprayed onto cleaned weld The neutraliser when sprayed onto the cleaned weld may bubble and fizz This is the neutraliser working to neutralise any le...

Page 14: ...ll residual neutraliser Remove residual neutraliser with running water Running water removing neutraliser from work piece Wipe work piece dry Wipe work piece dry Using some paper towel wipe work piece...

Page 15: ...Simple Application Fill acid proof container Soak brush in solution Apply to work Apply neutraliser Rinse in clean water Wipe dry with clean cloth...

Page 16: ...e machines will have a very good service life Maintenance points Remove brush after each days use wash brush with water when storing Wash down clamp after each days use Wipe down any residue from hand...

Page 17: ...e brush when machine is connected to power supply Touch the brush or unscrew brush immediately after use as it will be hot Touch the work piece near the weld polished area just after it has been polis...

Page 18: ...h or the clamp Things to try test Unscrew brush and check the thread clean if need to Screw back in and try again Have a look at the clamp teeth Is there a blue build up copper phosphate This will inh...

Page 19: ...ephone 0411 217 986 Date MSDS Prepared 05 01 15 MSDS Prepared By Metal Science Technologies Pty Ltd Phone Number 612 4474 3394 SECTION 2 COMPOSITION INFORMATION ON INGREDIENTS Hazardous Ingredients sp...

Page 20: ...wers and ditches which lead to waterways Clean up spills immediately observing precautions in the Protective Equipment section Provide ventilation Spill may be carefully neutralized with lime calcium...

Page 21: ...VITY Chemical Stability Stable under normal temperatures and pressures Incompatibility with Other Substances Metals strong oxidizing agents strong bases amines ammonia sulfuric acid nitromethane sodiu...

Page 22: ...ed RCRA U Series None listed SECTION 14 TRANSPORT INFORMATION Shipping Name Phosphoric Acid Hazard Class 8 UN Number 3264 Packing Group III SECTION 15 REGULATORY INFORMATION NOHSC Classified as Hazard...

Page 23: ...Manufactured by Metal Science Technologies Pty Ltd 43 Shelley Road Moruya NSW 2537 Australia Ph 612 4474 3394 www metalscience com au...