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Operation

RBM 1305-15 E | Version 1.02

11

The machine is designed for steel processing and not 
for processing flammable or harmful substances. The 
customer is responsible for the choice of the material to 
be processed.

It must also be ensured that the safety of nearby operat-
ing personnel is ensured. 

The material should meet the following requirements:

- Dry and clean, free of oil.
- The diameter must correspond to the specifica-

tions.

- The material should have a degree of hardness 

throughout.

- Buying high quality material is advisable.
- The surface of the areas to be bent should be 

smooth.

The RBM 1305-15 E round bending machine has three 
rollers driven by an electric motor and a gearbox. There-
fore, the bending process is simple and smooth; how-
ever, some experience is needed to work efficiently. 

A complete bend with one pass is not possible. To get 
the desired radius, several passes are required. Tighter 
bends and full radii always require several passes. 

In order to be able to remove a bent workpiece from the 
machine, the right-hand lock of the upper roller must be 
released and the upper roller must be removed from the 
guide.

Fig. 6: Lock of the top roller

8.1 Work process

Step 1: Before starting the machine, the lock of the top 

roller must be checked. 

Step 2: Check the parallelism of the rollers with a gauge 

and spirit level.

Fig. 7: Checking parallelism of rollers

Step 3: Clean the rollers and the workpiece.

Step 4: Turn on the main switch. The operating display 

lights up.

Step 5: Press the START button.

Step 6: Press the pedals to activate the rollers.

Step 7: Perform bending operation. 

Step 8: Stop the rollers after completing the bending 

process. Move roller down.

Step 9: Release the upper roller lock, fold out the upper 

roller and remove the workpiece. Use a crane to 
support the workpiece.

NOTE!

To be observed before commissioning:
-  The mains voltage must correspond to the voltage 

specifications on the rating plate. 

-  The safety devices as well as the protective covers 

must be functional.

NOTE!

It is important to thoroughly clean the rollers to avoid 
possible slippage of the profile due to grease resi-
dues on the rollers. 

Wear protective gloves!

Wear safety boots!

Wear protective clothes!

Lock

Summary of Contents for 3781305

Page 1: ...RBM 1305 15 E Operating Instructions RBM 1305 15 E Bending Machine RBM 1305 15 E...

Page 2: ...t 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety regulations 5 2 5 Safety...

Page 3: ...s interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All info...

Page 4: ...may only be performed by specialist per sonnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work...

Page 5: ...e round bending machine from moisture Make sure that no parts are damaged before using the Bending Machine Damaged parts must be replaced immediately to avoid danger sources Do not overload the bendin...

Page 6: ...pieces Danger from the ingress of clothing and objects During set up and set up work it may be necessary to dismantle on site protective equipment This creates various residual risks and potential dan...

Page 7: ...collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage Store the bending machine thoroughly cleaned in a dry clean and frost free environ...

Page 8: ...ottom roller Wire insert groove on the top and rear roller 6 2 Safety switch For the safety of the operating personnel the machine is equipped with a safety switch and EMERGENCY STOP brackets When the...

Page 9: ...ers and the motor corresponds to the indicated di rection of the arrow In some cases a reverse connection may cause the motor to burn out It must also be checked whether the direction of rotation of t...

Page 10: ...achine and expose themselves and others to the risk of serious or fatal injuries All work should only be carried out by qualified per sons Keep inadequately qualified persons out of the work area WARN...

Page 11: ...iece from the machine the right hand lock of the upper roller must be released and the upper roller must be removed from the guide Fig 6 Lock of the top roller 8 1 Work process Step 1 Before starting...

Page 12: ...rdboard for the desired radius Always work the workpiece in the center of the rollers Fig 8 Position the workpiece in the middle of the rollers Calculation of the workpiece length Fig 9 Calculation of...

Page 13: ...ng in the material being fed through the machine The hand wheel is equipped with a scale that helps the operator to adjust Bending process Step 1 After adjusting the diameter insert the material on th...

Page 14: ...ne Tips and recommendations To ensure that the bending machine is always in good operating condition regular care and mainte nance work must be carried out DANGER Danger due to insufficient qualificat...

Page 15: ...hus trigger no bending process The rollers are always free from grease and oil Nr Interval lubricants 1 bearing mov able parts monthly oil 2 gears half yearly grease ATTENTION Repair work may only be...

Page 16: ...rvice Indicate the following basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Required mode of dispatch mail freight sea air exp...

Page 17: ...pare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorized...

Page 18: ...18 RBM 1305 15 E Version 1 02 Electrical schematic 13 Electrical schematic Fig 17 Electrical schematic RBM 1305 15 E...

Page 19: ...n the basis of its design and construction as well as the version that we have put into circulation with the relevant fundamental health and safety requirements of subsequent EC guidelines The followi...

Page 20: ...www metallkraft de...

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