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RBM 1305-15 E | Version 1.02

Operation

Step 10: Fold in the top roller and lock.

Step 11: Switch off the machine with the main switch.

8.2 Bending process

Bending may only be performed by qualified personnel 
experienced in these machines. All steps of bending, 
pre-bending and conical bending must be carried out 
extremely carefully. It should be noted that a small ra-
dius is made by repeating the bending process several 
times; Once too much bent, this step can not be un-
done.

Before processing

- Remove dirt and oil from the material. 
- The material ends must be free of chips and burnt 

residues. 

- Burned material is harder at the points of separa-

tion than in the remaining area. 

- The material has to be level. 
- It is recommended to make a stencil made of card-

board or cardboard for the desired radius.

Always work the workpiece in the center of the rollers.

Fig. 8: Position the workpiece in the middle of the rollers

Calculation of the workpiece length

Fig. 9: Calculation of the workpiece length

Bending chart

Fig. 10: Bending chart

Pre bending

Pre-bending is the operation whereby the ends of the 
material are bent to the same radius as the final radius. 
As a result, the best results are achieved at full radii (eg 
making tubes) or for operations where no flat ends are 
desired.

Bending

ATTENTION!

The unfolded top roller must not be overloaded by 
the workpiece. The workpiece must be supported by 
a crane.

WARNING!

Do not use profiles that go beyond the strength 
specification. Do not work on more than one piece at 
a time. Use the machine only for the intended pur-
pose.

NOTE!

The material hardens a little bit more after each 
pass.
When processing stainless steel, several passes 
must be made because this material is work harden-
ing material. 

Summary of Contents for 3781305

Page 1: ...RBM 1305 15 E Operating Instructions RBM 1305 15 E Bending Machine RBM 1305 15 E...

Page 2: ...t 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety regulations 5 2 5 Safety...

Page 3: ...s interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All info...

Page 4: ...may only be performed by specialist per sonnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work...

Page 5: ...e round bending machine from moisture Make sure that no parts are damaged before using the Bending Machine Damaged parts must be replaced immediately to avoid danger sources Do not overload the bendin...

Page 6: ...pieces Danger from the ingress of clothing and objects During set up and set up work it may be necessary to dismantle on site protective equipment This creates various residual risks and potential dan...

Page 7: ...collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage Store the bending machine thoroughly cleaned in a dry clean and frost free environ...

Page 8: ...ottom roller Wire insert groove on the top and rear roller 6 2 Safety switch For the safety of the operating personnel the machine is equipped with a safety switch and EMERGENCY STOP brackets When the...

Page 9: ...ers and the motor corresponds to the indicated di rection of the arrow In some cases a reverse connection may cause the motor to burn out It must also be checked whether the direction of rotation of t...

Page 10: ...achine and expose themselves and others to the risk of serious or fatal injuries All work should only be carried out by qualified per sons Keep inadequately qualified persons out of the work area WARN...

Page 11: ...iece from the machine the right hand lock of the upper roller must be released and the upper roller must be removed from the guide Fig 6 Lock of the top roller 8 1 Work process Step 1 Before starting...

Page 12: ...rdboard for the desired radius Always work the workpiece in the center of the rollers Fig 8 Position the workpiece in the middle of the rollers Calculation of the workpiece length Fig 9 Calculation of...

Page 13: ...ng in the material being fed through the machine The hand wheel is equipped with a scale that helps the operator to adjust Bending process Step 1 After adjusting the diameter insert the material on th...

Page 14: ...ne Tips and recommendations To ensure that the bending machine is always in good operating condition regular care and mainte nance work must be carried out DANGER Danger due to insufficient qualificat...

Page 15: ...hus trigger no bending process The rollers are always free from grease and oil Nr Interval lubricants 1 bearing mov able parts monthly oil 2 gears half yearly grease ATTENTION Repair work may only be...

Page 16: ...rvice Indicate the following basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Required mode of dispatch mail freight sea air exp...

Page 17: ...pare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorized...

Page 18: ...18 RBM 1305 15 E Version 1 02 Electrical schematic 13 Electrical schematic Fig 17 Electrical schematic RBM 1305 15 E...

Page 19: ...n the basis of its design and construction as well as the version that we have put into circulation with the relevant fundamental health and safety requirements of subsequent EC guidelines The followi...

Page 20: ...www metallkraft de...

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