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Installation and connection

RBM 1305-15 E | Version 1.02

9

Setting up the machine

Step 1: Check the surface for horizontal alignment, if 

necessary, compensate for slight unevenness.

Step 2: Fix the round bending machine with ground an-

chors to the ground and align horizontally with a 
spirit level. 

7.2 Danger areas

The bending machine is provided with the necessary 
protective equipment to prevent injuries that may be 
caused by the worm gear or other gears. Another area 
of danger that must be carefully observed during the 
machining process is the range of rotation of the rollers.

7.3 Lubrication of the bearing

Before using the machine for the first time, check and lu-
bricate the bearings and gears, see chapter „Cleaning 
and maintenance“.

7.4 Electrical connection

It is important to make sure that,

- the power connection has the same characteris-

tics (voltage, mains frequency, phase angle) as 
the motor.

- the mains voltage of 400 V is used,
- For the purpose of a safe working operation the 

earthing is checked. 

Step 1: Connect the power cord to the mains.

Step 2: Insert the pedal plug on the machine.

Step 3: Check that the direction of rotation of the rollers 

and the motor corresponds to the indicated di-
rection of the arrow. In some cases, a reverse 
connection may cause the motor to burn out. It 
must also be checked whether the direction of 
rotation of the roller is carried out in accordance 
with the operation of the respective buttons on 
the control panel or according to the operation of 
the respective pedal:
right pedal: Rotation direction right; 
left pedal: Rotation direction left. 

Step 4: If the direction of rotation is reversed, the cables 

must be reconnected by a qualified electrician. 

NOTE!

-  The Bending Machine is already pre-assembled in 

the delivery condition.

NOTE!

After setting up, remove the protective agent from 
the bare metal parts, which have been applied to 
protect against rusting.
-  Use usual solvents.
-  No water, no nitrolic solvents or similar use!

NOTE!

The moving parts must be free from dirt and dust.
- If necessary, lubricate the moving parts as listed in 

the Care and Maintenance section.

DANGER!
Danger to life due to electric current!

There is an immediate danger of electrocution on 
contact with live components.
-  The bending machine may only be connected by 

electricians.

-  Work on the electrical system should only be carried out by 

qualified electricians.

ATTENTION!

After connecting the plug, check the direction of 
rotation of the motor. If this is wrong, two phases 
must be exchanged.

Summary of Contents for 3781305

Page 1: ...RBM 1305 15 E Operating Instructions RBM 1305 15 E Bending Machine RBM 1305 15 E...

Page 2: ...t 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety regulations 5 2 5 Safety...

Page 3: ...s interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All info...

Page 4: ...may only be performed by specialist per sonnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work...

Page 5: ...e round bending machine from moisture Make sure that no parts are damaged before using the Bending Machine Damaged parts must be replaced immediately to avoid danger sources Do not overload the bendin...

Page 6: ...pieces Danger from the ingress of clothing and objects During set up and set up work it may be necessary to dismantle on site protective equipment This creates various residual risks and potential dan...

Page 7: ...collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage Store the bending machine thoroughly cleaned in a dry clean and frost free environ...

Page 8: ...ottom roller Wire insert groove on the top and rear roller 6 2 Safety switch For the safety of the operating personnel the machine is equipped with a safety switch and EMERGENCY STOP brackets When the...

Page 9: ...ers and the motor corresponds to the indicated di rection of the arrow In some cases a reverse connection may cause the motor to burn out It must also be checked whether the direction of rotation of t...

Page 10: ...achine and expose themselves and others to the risk of serious or fatal injuries All work should only be carried out by qualified per sons Keep inadequately qualified persons out of the work area WARN...

Page 11: ...iece from the machine the right hand lock of the upper roller must be released and the upper roller must be removed from the guide Fig 6 Lock of the top roller 8 1 Work process Step 1 Before starting...

Page 12: ...rdboard for the desired radius Always work the workpiece in the center of the rollers Fig 8 Position the workpiece in the middle of the rollers Calculation of the workpiece length Fig 9 Calculation of...

Page 13: ...ng in the material being fed through the machine The hand wheel is equipped with a scale that helps the operator to adjust Bending process Step 1 After adjusting the diameter insert the material on th...

Page 14: ...ne Tips and recommendations To ensure that the bending machine is always in good operating condition regular care and mainte nance work must be carried out DANGER Danger due to insufficient qualificat...

Page 15: ...hus trigger no bending process The rollers are always free from grease and oil Nr Interval lubricants 1 bearing mov able parts monthly oil 2 gears half yearly grease ATTENTION Repair work may only be...

Page 16: ...rvice Indicate the following basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Required mode of dispatch mail freight sea air exp...

Page 17: ...pare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorized...

Page 18: ...18 RBM 1305 15 E Version 1 02 Electrical schematic 13 Electrical schematic Fig 17 Electrical schematic RBM 1305 15 E...

Page 19: ...n the basis of its design and construction as well as the version that we have put into circulation with the relevant fundamental health and safety requirements of subsequent EC guidelines The followi...

Page 20: ...www metallkraft de...

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