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Care, Maintenance and Repairs

HKS 230 | Version 3.06

13

8.1 Cleaning the machine 

.

The metal-cutting circular saw should always be thor-
oughly cleaned after use.

Cleaning and maintenance table  

  

Brush or wipe off all open machine parts with a brush or 
cloth at regular intervals. 

Treat bare metal work surfaces with anti-corrosive spray.

8.2 Changing the carbon brushes

The carbon brushes are subject to normal wear and 
must be replaced when they reach their end-of-life. 

The machine is equipped with a self-disconnecting brush 
type. In other words, the motor will no longer run after 
reaching the wear limit. For this reason, the carbon 
brushes first need to be checked and possibly replaced if 
the machine unexpectedly fails to start.

Proceed as follows:

Step 1: Unscrew and remove the brush caps with a suit-

able screwdriver.

Step 2: Pull the carbon brushes out of the holder.

Step 3: Insert the brushes.

Step 4: Replace the brush caps and screw them back 

down.

Fig. 11: Brush cap

8.3 Changing the power supply cable

ATTENTION!

-  Never use solvents for cleaning plastic parts or 

painted surfaces. This may cause the surface to 
disintegrate and cause consequential damage.

ATTENTION!

All moving parts must be free of dirt and dust and 
regularly greased or oiled (e.g., bolts).

Maintenance 

interval in 

operating hours

Maintenance point

Daily before use

Remove chips and clean the ma-
chine

Daily before use

Check the saw blade; replace if 
needed. 

ATTENTION!

-  Never remove chips or grinding dust with your bare 

hands. There is a risk of cuts through sharp edged 
chips!

-  Never remove chips or grinding dust with a com-

pressed air gun. This can lead to eye injuries and 
damage machine components.

NOTE!

Always replace the carbon brushes as a pair.

NOTE!

If you only removed the carbon brushes for inspec-
tion, make sure that you reinsert them at the same 
position and in the same order. Otherwise this will 
cause reduced performance and increased brush 
wear.

DANGER!

Risk of fatal injury through electric shock!

To reduce the risk due to electricity, work on the 
power supply cable may only be performed by the 
manufacturer or an authorised professional work-
shop. 

Brush cap

Summary of Contents for 3840231

Page 1: ...HKS 230 Instruction Manual HKS 230 HKS 230 Metal cutting manual circular...

Page 2: ...rcular saw 6 2 7 Safety data sheets 6 3 Intended Use 6 3 1 Reasonably foreseeable misuse 6 3 2 Residual risks 6 4 Technical Data 7 4 1 Table 7 4 2 Type plate 7 5 Transport packaging storage 7 5 1 Deli...

Page 3: ...you with specialist advice and information Germany St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt Germany Repair service Fax 49 0 951 96555 111 email service stuermer maschinen de...

Page 4: ...required protec tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operator...

Page 5: ...ur work environment clean at all times Ensure sufficient illumination Always secure the workpiece when working Ensure a sufficient support surface The metal cutting circular saw s design must not be c...

Page 6: ...Use of the metal hand held circular saw for materi als other than aluminium PVC or wood materials e g machining of hard metal or similar plastic etc Modifications to the machine or accessories Mainte...

Page 7: ...ste disposal company 5 3 Storage Always store the metal cutting circular saw in a clean condition and a dry clean and frost free environment It must not be stored in the same room as chemicals Dur ing...

Page 8: ...material cannot be easily taken up by the gullet If the TPI value is too high the saw teeth starts to chop this can lead to teeth breaking out 7 Settings and commissioning 7 1 Installing the saw blad...

Page 9: ...te the entire depth of cut Step 1 Lift the cutting depth adjustment lever Step 2 Raise or lower the saw housing until you reach the desired cutting depth You can read off the set value at the pointer...

Page 10: ...tart the machine Step 4 To switch off the manual circular saw release the on off switch and allow to snap back to its original position Fig 8 On off switch 7 6 Setting the rip fence For cuts parallel...

Page 11: ...ing or not working correctly is prohibited Immediately hand over machines with a saw blade malfunction for repair to an authorised or qualified workshop ATTENTION Before using the manual circular saw...

Page 12: ...e carefully against bending or slipping before machining Note that the saw blade can be trapped by the cut off dropping at the end of machining ATTENTION Make sure that the saw blade has fully run dow...

Page 13: ...8 3 Changing the power supply cable ATTENTION Never use solvents for cleaning plastic parts or painted surfaces This may cause the surface to disintegrate and cause consequential damage ATTENTION All...

Page 14: ...sposal compa nies Disposal notes for used lubricants are available from the manufacturer of the lubricants If necessary re quest the product specific data sheets 10 Spare Parts 10 1Ordering spare part...

Page 15: ...pare parts drawing HKS 230 The following drawing is intended to identify the required spare parts in the event of service If applicable submit a copy of the parts drawing including the highlighted com...

Page 16: ...shaft M1 25x9T 1 28 Panhead tapping screw b M5x25 2 29 Panhead tapping screw b M5x30 2 30 Gear housing 1 31 Panhead machine screw Washer M5x25xP0 8 1 32 Ball bearing 6001 1 33 Armatur 220V 73x42x45 1...

Page 17: ...evel washer 10 1x 14x1 2 1 82 Safety belt 1 84 Wire lead 1015 16 18CM 2 85 Female spade terminal 4 86 Spade terminal boot 6 87 Crimp cab connector C4 1 88 Zip tie 2 5x100MM 1 92 O Ring 12x4 1 93 E Cli...

Page 18: ...any other applicable directives subse quently added including the changes applicable at the time the declaration was made Applicable EU directives 2014 30 EU EMC Directive The following harmonised st...

Page 19: ...Notes HKS 230 Version 3 06 19 12 Notes...

Page 20: ...www metallkraft de...

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