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Disposal, recycling of old equipment

GS-E Series | Version 1.09

15

Clean the machine after each use.

Do not remove metal or residual pieces with bare hands, 
but use safety gloves to avoid cuts.

Clean all painted surfaces with a soft, damp cloth.

Never use solvents to clean plastic parts or painted sur-
faces. This may cause the surface to loosen and result in 
consequential damage.

9.2 Overhaul of the fuse

If you press the on/off switch of the machine and the ma-
chine does not start, check the mains cable, the on/off 
switch and check the fuse.

As shown in the illustration, pull out the fuse in the socket 
to check. If the fuse is blown or defective, it must be re-
placed with a new fuse of the same type.

Fig. 18: Fuse

9.3 Repair

As a result of wear and tear, it may be the case that 
maintenance work must be carried out on the machine .

For maintenance work, please contact your nearest 
Metallkraft dealer. Please write down the following infor-
mation from the machine or from the operating instructi-
ons beforehand, so that you can be helped with your 
problem in the best possible way: 

- Model of the machine,

- Serial number of the machine, 

- Exact error description.

10 Disposal, recycling of old 

equipment

In the interest of the environment, care must be taken to 
ensure that all components of the tapping machine are dis-
posed of only via the designated and approved channels.

10.1 Decommission

Discarded devices must be taken out of service immediately 
in a professional manner in order to avoid later misuse and 
the endangerment of the environment or persons.

- Dispose of all environmentally hazardous operating 

materials from the old device.

- Disconnect the power cable.

- If necessary, disassemble the tapping machine into ma-

nageable and recyclable assemblies and components.

- Dispose of the machine components and operating 

materials in the designated disposal channels.

10.2

 

Disposal of electrical equipment

Electrical equipment contains a large number of recycla-
ble materials as well as components that are harmful to 
the environment. These components must be disposed 
of separately and properly. If in doubt, contact the muni-
cipal waste disposal service. If necessary, enlist the help 
of a specialized disposal company for reprocessing.

10.3 Disposal via municipal collection 

 points

Disposal of used electrical and electronic equipment (to 
be applied in the countries of the European Union and 
other European countries with a separate collection sy-
stem for this equipment). 

The symbol on the product or its packaging 
indicates that this product should not be trea-
ted as normal household waste, but should 
be taken to a collection point for the recycling 
of electrical and electronic equipment.

By helping to dispose of this product correctly, you are 
protecting the environment and the health of those 
around you. The environment and health are endange-
red by incorrect disposal. Material recycling helps to re-
duce the consumption of raw materials. For more infor-
mation about recycling this product, contact your local 
council, municipal waste disposal service or the shop 
where you purchased the product.

10.4 Disposal of lubricants

The manufacturer of the lubricant makes the disposal in-
structions for the used lubricants available. If applicable, 
ask for the product-specific data sheets.

DANGER!

Repairs or maintenance work may only be carried 
out by qualified and trained personnel.

Summary of Contents for 4450116

Page 1: ...GS 1100 16 E Operating instructions GS 1200 24 E Thread Tapping Machine GS E S ERIES GS 1100 16 E GS 1200 36 E ...

Page 2: ...ety rules for the thread tapping machine 6 3 Intended Use 7 3 1 Reasonably foreseeable misuse 7 3 2 Residual risks 7 4 Technical Data 7 4 1 Table 7 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Delivery 8 5 2 Transport 8 5 3 Packaging 8 5 4 Storage 8 6 Description of device 9 6 1 Representation 9 7 Assembly 9 7 1 Setting the tapping direction 10 7 2 Electrical connection 10 8 Operation 11 8...

Page 3: ...96103 Hallstadt Repair service Fax 0049 0 951 96555 111 E Mail service stuermer maschinen de Spare part order Fax 0049 0 951 96555 119 E Mail ersatzteile stuermer maschinen de We are always interested in information and experiences that result from the application and can be valuable for the improvement of our products 1 3 Limitation of liability All information and notes in the operating instruct...

Page 4: ...ies for installa tion operation troubleshooting maintenance and cleaning The operating company must ensure that all per sons who work with the machine have read and understood this manual Furthermore she must in struct the staff in regular intervals and inform them about the hazards The operator must provide the necessary protec tive equipment to the staff and order the use of the necessary protec...

Page 5: ...m and to recognize possible hazards independently and to avoid hazards Manufacturer Certain work may only be carried out by specialist per sonnel of the manufacturer Other personnel are not aut horized to perform this work Contact our customer ser vice department to carry out any work that may be required 2 4 Personal protective equipment The personal protective equipment is used to protect person...

Page 6: ...d repair them in good time Lock the entire handle and secure the workpiece firmly Do not touch rotating parts when the electric tap ping machine is working Keep children away from the threading machine Keep people away from the work area when the machine is working Do not wear loose clothing or jewellery They can get caught in rotating parts Non slip footwear is re commended when operating the mac...

Page 7: ... or technical changes to the thread cutting machine Claims of any kind due to da mage due to improper use are excluded 3 2 Residual risks Even if all safety instructions are observed and the ma chine is used according to the instructions there are still residual risks which are listed below Risk of injury to the upper limbs e g hands fin gers Risk of injury from tripping over cables Hearing impair...

Page 8: ...on is required Before starting the transport check the transport route for possible danger points unevenness and disturbances as well as for sufficient strength and load capacity Danger points unevenness and disturbance points must be inspected before transport The removal of danger spots disturbances and unevenness at the time of trans port by other employees leads to considerable dangers Careful...

Page 9: ...ly against the packing list Then assemble them as described in the following steps Step 1 Carefully remove the machine parts from the packaging Step 2 Select a suitable assembly table that is flat and stable and provides sufficient working space Suitable work tables can be ordered from METALLKRAFT as optional accessories Step 3 Mount the machine carrier Align the machine support with the screw hol...

Page 10: ...e down 90 degrees to switch to horizontal threading mode or adjust the position of the spindle and work piece in vertical alignment and then tighten both side screws The horizontal tapping mode is shown in Figure 6B Step 2 The spindle can be rotated 360 degrees to per form tapping operations at any angle automati cally maintaining the horizontal position Step 3 To return to vertical tapping mode l...

Page 11: ...he automatic tapping The entire thread cutting process then runs automatically Fig 8 Operation Selection of the right screw tap Take the tap chuck that matches the tap press the ring onto the tap as shown in Figure 9 then insert the square shank of the tap to the end of the inner hole loosen the ring and insert the tap completely in reverse order re move the screw tap Fig 9 Selection of the right ...

Page 12: ...e tapping force reaches the preset protection torque the motor stops tapping then retracts to the preset number of threads and then conti nues tapping until the preset thread depth is reached Note Torque protection in normal operation is available in manual and automatic operation modes but not in deep hole operation Counter Recording of the processed workpiece quan tity The Clear button resets th...

Page 13: ...ring deep hole opera tion If 5 gears are set with a thread pitch of 0 5 mm the depth of each return is 2 5 mm NOTE The value for the return depth should be smaller than the value Manual Automatic mode select the desired operating mode by touching the screen Functioning as in normal mode 8 6 Storage and recall of workpiece parameters Fig 14 User interface Select a workpiece and set the machining pa...

Page 14: ... Firmly hold the tapping sleeve in place Adjust the torque with the torque spanner see fig 17 Align the slot on the top with the hole in the outer rin Insert the retaining ring end into the hole below the slot let it snap into place Fig 17 Adjusting the coupling torque of the collet chuck 9 Cleaning maintenance and re pair 9 1 Cleaning and maintenance Tips and recommendations To ensure that the th...

Page 15: ...dous operating materials from the old device Disconnect the power cable If necessary disassemble the tapping machine into ma nageable and recyclable assemblies and components Dispose of the machine components and operating materials in the designated disposal channels 10 2 Disposal of electrical equipment Electrical equipment contains a large number of recycla ble materials as well as components t...

Page 16: ...Motor whether the gearbox is blocked Erry 008 091 092 093 Motor encoder fault Check that the CN5 encoder cable is properly connected Erry 04 Erry 010 Drive overload Check whether the screw tap chip removal is working whether the workpiece is stainless steel and other hard materials if so use a larger tapping machine Erry 200 Drive Internal communication error Encoder signal has interference find t...

Page 17: ...ordered The control panel has the item number 5 in the spare parts drawing 1 When orde ring spare parts send a copy of the spare parts drawing with the marked component control panel and marked item number 5 to the authorized dealer and provide the following information Type of device Thread Tapping Machine GS 1100 16 E Item number 4450116 Spare part drawing 1 Position number 5 The item number of ...

Page 18: ...rawings should help you to identify necessary spare parts in case of service Spare parts drawing 1 Fig 19 Spare parts drawing 1 1 Machine carrier 2 Stop ring 3 Optical axis cover 4 On Off switch 5 Control panel 6 Control panel protective cover 7 Cable duct 8 Air spring 9 Controller ...

Page 19: ...Spare parts GS E Series Version 1 09 19 Spare parts drawing 2 Fig 20 Spare parts drawing 2 10 Upper frame 11 Reducer 12 Servo motor 13 Motor cover 14 Control lever ...

Page 20: ... requirements Out 2 Set output standy 2 function according to customer requirements Out 3 Set output standby 3 function according to customer requirements CN1 terminal L N as 220VAC power input CN2 terminal Power line of servo motor note the direction of the plug CN3 terminal Handle control direction line FOR terminal is connect for start and forward direction REV termi nal is for reverse directio...

Page 21: ...4 1 2019 06 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 62841 2 9 2016 02 Electric motor operated hand held tools transportable tools and lawn and garden machinery Safety Part 2 9 Particular requirements for hand held tappers and threaders DIN EN 55014 1 2018 08 Electromagnetic compatibility Requirements for household appliances electric tools and simila...

Page 22: ...www metallkraft de ...

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