Metallkraft 4450116, Operating Instructions Manual

Page 1: ...GS 1100 16 E Operating instructions GS 1200 24 E Thread Tapping Machine GS E S ERIES GS 1100 16 E GS 1200 36 E ...

Page 2: ...ety rules for the thread tapping machine 6 3 Intended Use 7 3 1 Reasonably foreseeable misuse 7 3 2 Residual risks 7 4 Technical Data 7 4 1 Table 7 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Delivery 8 5 2 Transport 8 5 3 Packaging 8 5 4 Storage 8 6 Description of device 9 6 1 Representation 9 7 Assembly 9 7 1 Setting the tapping direction 10 7 2 Electrical connection 10 8 Operation 11 8...

Page 3: ...96103 Hallstadt Repair service Fax 0049 0 951 96555 111 E Mail service stuermer maschinen de Spare part order Fax 0049 0 951 96555 119 E Mail ersatzteile stuermer maschinen de We are always interested in information and experiences that result from the application and can be valuable for the improvement of our products 1 3 Limitation of liability All information and notes in the operating instruct...

Page 4: ...ies for installa tion operation troubleshooting maintenance and cleaning The operating company must ensure that all per sons who work with the machine have read and understood this manual Furthermore she must in struct the staff in regular intervals and inform them about the hazards The operator must provide the necessary protec tive equipment to the staff and order the use of the necessary protec...

Page 5: ...m and to recognize possible hazards independently and to avoid hazards Manufacturer Certain work may only be carried out by specialist per sonnel of the manufacturer Other personnel are not aut horized to perform this work Contact our customer ser vice department to carry out any work that may be required 2 4 Personal protective equipment The personal protective equipment is used to protect person...

Page 6: ...d repair them in good time Lock the entire handle and secure the workpiece firmly Do not touch rotating parts when the electric tap ping machine is working Keep children away from the threading machine Keep people away from the work area when the machine is working Do not wear loose clothing or jewellery They can get caught in rotating parts Non slip footwear is re commended when operating the mac...

Page 7: ... or technical changes to the thread cutting machine Claims of any kind due to da mage due to improper use are excluded 3 2 Residual risks Even if all safety instructions are observed and the ma chine is used according to the instructions there are still residual risks which are listed below Risk of injury to the upper limbs e g hands fin gers Risk of injury from tripping over cables Hearing impair...

Page 8: ...on is required Before starting the transport check the transport route for possible danger points unevenness and disturbances as well as for sufficient strength and load capacity Danger points unevenness and disturbance points must be inspected before transport The removal of danger spots disturbances and unevenness at the time of trans port by other employees leads to considerable dangers Careful...

Page 9: ...ly against the packing list Then assemble them as described in the following steps Step 1 Carefully remove the machine parts from the packaging Step 2 Select a suitable assembly table that is flat and stable and provides sufficient working space Suitable work tables can be ordered from METALLKRAFT as optional accessories Step 3 Mount the machine carrier Align the machine support with the screw hol...

Page 10: ...e down 90 degrees to switch to horizontal threading mode or adjust the position of the spindle and work piece in vertical alignment and then tighten both side screws The horizontal tapping mode is shown in Figure 6B Step 2 The spindle can be rotated 360 degrees to per form tapping operations at any angle automati cally maintaining the horizontal position Step 3 To return to vertical tapping mode l...

Page 11: ...he automatic tapping The entire thread cutting process then runs automatically Fig 8 Operation Selection of the right screw tap Take the tap chuck that matches the tap press the ring onto the tap as shown in Figure 9 then insert the square shank of the tap to the end of the inner hole loosen the ring and insert the tap completely in reverse order re move the screw tap Fig 9 Selection of the right ...

Page 12: ...e tapping force reaches the preset protection torque the motor stops tapping then retracts to the preset number of threads and then conti nues tapping until the preset thread depth is reached Note Torque protection in normal operation is available in manual and automatic operation modes but not in deep hole operation Counter Recording of the processed workpiece quan tity The Clear button resets th...

Page 13: ...ring deep hole opera tion If 5 gears are set with a thread pitch of 0 5 mm the depth of each return is 2 5 mm NOTE The value for the return depth should be smaller than the value Manual Automatic mode select the desired operating mode by touching the screen Functioning as in normal mode 8 6 Storage and recall of workpiece parameters Fig 14 User interface Select a workpiece and set the machining pa...

Page 14: ... Firmly hold the tapping sleeve in place Adjust the torque with the torque spanner see fig 17 Align the slot on the top with the hole in the outer rin Insert the retaining ring end into the hole below the slot let it snap into place Fig 17 Adjusting the coupling torque of the collet chuck 9 Cleaning maintenance and re pair 9 1 Cleaning and maintenance Tips and recommendations To ensure that the th...

Page 15: ...dous operating materials from the old device Disconnect the power cable If necessary disassemble the tapping machine into ma nageable and recyclable assemblies and components Dispose of the machine components and operating materials in the designated disposal channels 10 2 Disposal of electrical equipment Electrical equipment contains a large number of recycla ble materials as well as components t...

Page 16: ...Motor whether the gearbox is blocked Erry 008 091 092 093 Motor encoder fault Check that the CN5 encoder cable is properly connected Erry 04 Erry 010 Drive overload Check whether the screw tap chip removal is working whether the workpiece is stainless steel and other hard materials if so use a larger tapping machine Erry 200 Drive Internal communication error Encoder signal has interference find t...

Page 17: ...ordered The control panel has the item number 5 in the spare parts drawing 1 When orde ring spare parts send a copy of the spare parts drawing with the marked component control panel and marked item number 5 to the authorized dealer and provide the following information Type of device Thread Tapping Machine GS 1100 16 E Item number 4450116 Spare part drawing 1 Position number 5 The item number of ...

Page 18: ...rawings should help you to identify necessary spare parts in case of service Spare parts drawing 1 Fig 19 Spare parts drawing 1 1 Machine carrier 2 Stop ring 3 Optical axis cover 4 On Off switch 5 Control panel 6 Control panel protective cover 7 Cable duct 8 Air spring 9 Controller ...

Page 19: ...Spare parts GS E Series Version 1 09 19 Spare parts drawing 2 Fig 20 Spare parts drawing 2 10 Upper frame 11 Reducer 12 Servo motor 13 Motor cover 14 Control lever ...

Page 20: ... requirements Out 2 Set output standy 2 function according to customer requirements Out 3 Set output standby 3 function according to customer requirements CN1 terminal L N as 220VAC power input CN2 terminal Power line of servo motor note the direction of the plug CN3 terminal Handle control direction line FOR terminal is connect for start and forward direction REV termi nal is for reverse directio...

Page 21: ...4 1 2019 06 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 62841 2 9 2016 02 Electric motor operated hand held tools transportable tools and lawn and garden machinery Safety Part 2 9 Particular requirements for hand held tappers and threaders DIN EN 55014 1 2018 08 Electromagnetic compatibility Requirements for household appliances electric tools and simila...

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