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KRBS 101 | Version 1.03

Care, maintenance and overhaul/repair

10.1 Cleaning and lubrication of the machine 

.

The Machine should generally be cleaned after every 
use.

Regularly remove the spark arrester and check whether 
the interior of the grinding machine must be cleaned.

Brush or wipe all open machine parts in regular intervals 
using a broom or a cloth. 

Treat blank metallic working surfaces with anti-rust 
spray. 

Lubricate all moving parts and bearings once per month.

If necessary, replace the graphite support at the level 
grinding area. 

10.2 Adjust Belt change and Belt run

Step 1:  Switch off the machine witt1 the main switch and 

unplug the machine. 

Step 2:  Unscrew the safety screw and open Hie side 

coverings plate by turning the lever. 

Step 3:  Turn the cover of the abrasive wheel (2, Fig. 3) 

backwards.

Step 4:  Release the bell by turning the hand wheel

 (11, Fig. 3).

Step 5:  Take out the belt. 

Step 6:  Put in a new belt. 

Step 7:  Stretch the belt wilh lhe hand wheel. You have 

reached lhe right bell tension if the upper spin

-

clle nul is culs out 7 lo 10 mm and the lension is 
taken over by the spring only.

Step 8:  Afterwareis close lhe cover ancl lighlen the 

safety screw again.

Step 9:  lt is recommended, to adjust the band running a 

bit rough by pushing the belt to the abrasive 
wheel and turning the acljustment screw . 

Step 10:  Close the cover of lhe abrasive wheel and start 

the machine.

Step 11: The bell running can now be adjusled by lurning 

the acljuslmenl screw. Turn care fully ancl 
watch how the bell is cloing. lf you have rea

-

ched lhe right adjustmenl, you should be see

-

ing lhe same distance on both sicles on lhe 
grincling roller. 

10.3 Changing the contact roller

Step 1:  Disconnect the power plug.

Step 2:  Unscrew the safety screw and open the side 

cover.

Step 3:  Relax the sanding belt by turning the hand

-

wheel. Then open the cover of the surface 
grinding surface .

Step 4:  Remove the sanding belt.

Step 5: Remove the contact roll.

ATTENTION!

-  It is indispensable to switch the machine off and to 

pull off the mains plug before performing cleaning 
and maintenance work!

-  Never use solvents or cleaning solutions to clean 

plastic parts or lacquered surfaces. The surface may 
be dissolved and consequential damage may occur.

ATTENTION!

-  Never remove chips or grinding dust with bare 

hands. Danger of injuries due to sharp-edged chips.

-  Never remove chips or grinding dust with a com

-

pressed air blow gun. This can lead to eye injury 
and may damage machine parts.

ATTENTION!

Use only belts with the dimension 2000 mm x 100 
mm. Check before installation for your own safety 
tl1e dimensions of the belt and check it for evt. 
structural faults. Always select that belt which suits to 
the material to be grinded. 

Choose grinding belts with a weid where the opposite 
ends are glued together. Grinding belts with the ends 
glued together on top, can break when changing the 
belt direction. 

WARNING!

When changing the sanding belt, the upper limbs between 
the drive roller and the sanding belt can be crushed.

WARNING!

Danger of Electric shock!

Disconnect the mains plug before working on the 
device.

Summary of Contents for KRBS 101

Page 1: ...KRBS 101 Instruction Manual KRBS 101 KRBS 101 Combined pipe section and belt grinding machine...

Page 2: ...3 Qualification of personnel 4 2 4 Personal protective equipment 5 2 5 Safety equipment 5 2 6 Safety signs on the machine 5 3 Intended use 6 4 Technical Data 6 4 1 Table 6 4 2 Type Plate 6 5 Transport...

Page 3: ...00 Fax 0951 96555 111 E Mail service stuermer maschinen de Internet www metallkraft de Spare part orders Fax 0951 96555 119 E Mail ersatzteile stuermer maschinen de We are always interested in valuabl...

Page 4: ...the hazards The operator must provide the necessary protec tive equipment to the staff and order the use of the necessary protective equipment in a binding way Furthermore the operating company is re...

Page 5: ...o protect per sons against impairments of safety and health while working The staff has to wear personal protective equip ment while performing different works on and with the Machine which are indica...

Page 6: ...eg sparking of a test piece Proper use also includes compliance with all information in this manual Any use beyond the intended use or oth erwise is considered misuse Misuse The Pipe belt sander must...

Page 7: ...nded over to a recycling center or to the re sponsible disposal company 5 3 Storage The Machine must be stored thoroughly cleaned in a dry clean and frost free environment 6 Description of the device...

Page 8: ...r for 2 pipe Roller for 62 mm pipe Roller for 2 1 2 pipe Roller for 28 mm pipe Extraction unit optional 7 Installation In order to attain good functionality as well as a long du rability of the Machin...

Page 9: ...er 7 2 Set up The four mounting points of the machine should be mar ked and bare holes should be made for anchorages The machine should be rnounted with steel bolts to the floor Installation Site The...

Page 10: ...n the rear work sur face the cover must be closed To do this fold down the work surface after loosening the fixing screws or remove it Then close the cover and tighten the fixing screw Fig 7 Cover on...

Page 11: ...feed travel For the feed travel can be selected from 2 different travel limits For this purpose the feed lever must be screwed to either the front A Fig 11 or the rear hole B at the bottom of the pip...

Page 12: ...be read on the scale Step 4 Tighten the two clamping levers R 8 3 Surface grinding station Step 1 Disconnect the power plug Step 2 Open the cover on the upper side of the device Fig 15 Surface grindin...

Page 13: ...lamping lever Step 10 Check whether the center of the workpiece matches the center of the roller If this is not the case or if a special application is desired adjust the height of the contact roller...

Page 14: ...to the sanding belt may be max 2 mm Step 6 Select the desired operating mode R for belt sander L for pipe grinder L for sur face grinder Step 7 Start the extraction system Step 8 Start the sanding bel...

Page 15: ...hine is always in good operat ing status it is necessary to regularly perform care and maintenance works WARNING Danger in case of insufficient quali fication of the staff Insufficiently qualified per...

Page 16: ...ing the acljuslmenl screw Turn care fully ancl watch how the bell is cloing lf you have rea ched lhe right adjustmenl you should be see ing lhe same distance on both sicles on lhe grincling roller 10...

Page 17: ...e the following information from the machine or from the operating manual so that we can help you in the best possible way Machine model Serial number of the machine Year of manufacture Exact error de...

Page 18: ...anufacturer Please find the corresponding contact data in Chapter 1 2 Customer service Indicate the following basic information for spare part or ders Type of device Serial number Quantity Designation...

Page 19: ...re parts drawings In case of service the following drawings shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised...

Page 20: ...20 KRBS 101 Version 1 03 Spare parts Fig 24 Spare Parts Drawing 2 KRBS 101...

Page 21: ...Spare parts KRBS 101 Version 1 03 21 Fig 25 Spare Parts Drawing 3 KRBS 101...

Page 22: ...22 KRBS 101 Version 1 03 Spare parts Fig 26 Spare Parts Drawing 4 KRBS 101...

Page 23: ...Wiring Diagram KRBS 101 Version 1 03 23 13 Wiring Diagram Fig 27 Wiring Diagram KRBS 101...

Page 24: ...___ complies with all relevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration w...

Page 25: ...Notes KRBS 101 Version 1 03 25 15 Notes...

Page 26: ...www metallkraft de...

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