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Introduction

KRBS 101 | Version 1.03

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Introduction

You have made a good choice by purchasing the Combi

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ned pipe, section and belt grinding machine made by 
METALLKRAFT. 

Thoroughly read the operating instructions before 
commissioning the machine. 

It informs you about the proper commissioning, the in

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tended use as well as the safe and efficient operation 
and maintenance of your Combined pipe, section and 
belt grinding machine. 

The operating instructions are part of the Combined 
pipe, section and belt grinding machine. Always keep it 
at the place of use of the Combined pipe, section and 
belt grinding machine. Furthermore, the local accident 
prevention regulations and the general safety notes are 
applicable for the field of application of the Combined 
pipe, section and belt grinding machine. The illustrations 
in these operating instructions serve the general com

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prehension and may deviate from the actual type. 

1.1 Copyright

The contents of these instructions are copyright. Their ap

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plication is admissible in the frame of the Machine utilisa

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tion. An application beyond the described application is 
not allowed without written approval of the manufacturer. 
For the protection of our products, we shall register trade

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mark, patent and design rights, as this is possible in indivi

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dual cases. We strongly oppose any infringement of our 
intellectual property.

1.2 Customer service

Please contact your dealer if you have questions on the 
machine or if you need technical advice. They will help 
you with specialist information and expert advice. 

Germany:

Stürmer Maschinen GmbH 
Dr.-Robert-Pfleger-Str. 26 
D-96103 Hallstadt 

Repair service:

Hotline: 0951 96555-100 
Fax: 0951 96555-111 
E-Mail: service@stuermer-maschinen.de
Internet: www.metallkraft.de

Spare part orders:

Fax: 0951 96555-119 
E-Mail: ersatzteile@stuermer-maschinen.de

We are always interested in valuable experience and 
knowledge gained from using the application, which then 
could be shared and be valuable to develop our products 
even further. 

1.3 Limitation of liability

All information and notes in these operating instructions 
were summarised taking the applicable standards and 
rules, the state-of-the-art and our long-term knowledge 
and experiences into consideration. 

In the following cases the manufacturer is not liable for 
damages: 

- Non-observance of the operating instructions, 

- Inappropriate use 

- Use of untrained staff, 

- Unauthorised modifications 

- Technical changes, 

- Use of not allowed spare parts. 

The actual scope of delivery may deviate from the expla

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nations and presentations described here in case of spe

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cial models, when using additional ordering options or 
due to latest technical modifications. 

The obligations agreed in the delivery contract, the gen

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eral terms and conditions as well as the delivery condi

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tions of the manufacturer and the legal regulations at the 
time of the conclusion of the contract are applicable. 

2

Safety

This paragraph will give you an overview of all important 
safety packages for the protection of the people using it 
well as for a safe and undisturbed operation. Other task-
based safety notes are included in the individual chap

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ters.

2.1 Symbol explanation

Safety instructions

The safety notes in these operating instructions are high

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lighted by symbols. The safety notes are introduced by 
signal words which express the concern of the risk. 

WARNING! 

This combination of symbol and signal words indi

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cates an imminently dangerous situation which may 
lead to death or severe injuries if they are not 
avoided. 

Summary of Contents for KRBS 101

Page 1: ...KRBS 101 Instruction Manual KRBS 101 KRBS 101 Combined pipe section and belt grinding machine...

Page 2: ...3 Qualification of personnel 4 2 4 Personal protective equipment 5 2 5 Safety equipment 5 2 6 Safety signs on the machine 5 3 Intended use 6 4 Technical Data 6 4 1 Table 6 4 2 Type Plate 6 5 Transport...

Page 3: ...00 Fax 0951 96555 111 E Mail service stuermer maschinen de Internet www metallkraft de Spare part orders Fax 0951 96555 119 E Mail ersatzteile stuermer maschinen de We are always interested in valuabl...

Page 4: ...the hazards The operator must provide the necessary protec tive equipment to the staff and order the use of the necessary protective equipment in a binding way Furthermore the operating company is re...

Page 5: ...o protect per sons against impairments of safety and health while working The staff has to wear personal protective equip ment while performing different works on and with the Machine which are indica...

Page 6: ...eg sparking of a test piece Proper use also includes compliance with all information in this manual Any use beyond the intended use or oth erwise is considered misuse Misuse The Pipe belt sander must...

Page 7: ...nded over to a recycling center or to the re sponsible disposal company 5 3 Storage The Machine must be stored thoroughly cleaned in a dry clean and frost free environment 6 Description of the device...

Page 8: ...r for 2 pipe Roller for 62 mm pipe Roller for 2 1 2 pipe Roller for 28 mm pipe Extraction unit optional 7 Installation In order to attain good functionality as well as a long du rability of the Machin...

Page 9: ...er 7 2 Set up The four mounting points of the machine should be mar ked and bare holes should be made for anchorages The machine should be rnounted with steel bolts to the floor Installation Site The...

Page 10: ...n the rear work sur face the cover must be closed To do this fold down the work surface after loosening the fixing screws or remove it Then close the cover and tighten the fixing screw Fig 7 Cover on...

Page 11: ...feed travel For the feed travel can be selected from 2 different travel limits For this purpose the feed lever must be screwed to either the front A Fig 11 or the rear hole B at the bottom of the pip...

Page 12: ...be read on the scale Step 4 Tighten the two clamping levers R 8 3 Surface grinding station Step 1 Disconnect the power plug Step 2 Open the cover on the upper side of the device Fig 15 Surface grindin...

Page 13: ...lamping lever Step 10 Check whether the center of the workpiece matches the center of the roller If this is not the case or if a special application is desired adjust the height of the contact roller...

Page 14: ...to the sanding belt may be max 2 mm Step 6 Select the desired operating mode R for belt sander L for pipe grinder L for sur face grinder Step 7 Start the extraction system Step 8 Start the sanding bel...

Page 15: ...hine is always in good operat ing status it is necessary to regularly perform care and maintenance works WARNING Danger in case of insufficient quali fication of the staff Insufficiently qualified per...

Page 16: ...ing the acljuslmenl screw Turn care fully ancl watch how the bell is cloing lf you have rea ched lhe right adjustmenl you should be see ing lhe same distance on both sicles on lhe grincling roller 10...

Page 17: ...e the following information from the machine or from the operating manual so that we can help you in the best possible way Machine model Serial number of the machine Year of manufacture Exact error de...

Page 18: ...anufacturer Please find the corresponding contact data in Chapter 1 2 Customer service Indicate the following basic information for spare part or ders Type of device Serial number Quantity Designation...

Page 19: ...re parts drawings In case of service the following drawings shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised...

Page 20: ...20 KRBS 101 Version 1 03 Spare parts Fig 24 Spare Parts Drawing 2 KRBS 101...

Page 21: ...Spare parts KRBS 101 Version 1 03 21 Fig 25 Spare Parts Drawing 3 KRBS 101...

Page 22: ...22 KRBS 101 Version 1 03 Spare parts Fig 26 Spare Parts Drawing 4 KRBS 101...

Page 23: ...Wiring Diagram KRBS 101 Version 1 03 23 13 Wiring Diagram Fig 27 Wiring Diagram KRBS 101...

Page 24: ...___ complies with all relevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration w...

Page 25: ...Notes KRBS 101 Version 1 03 25 15 Notes...

Page 26: ...www metallkraft de...

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