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KRBS 101 | Version 1.03

Installation

9   Drilling holes for anchoring

10 Clamping lever for height adjustment 

11 Handwheel for adjusting the belt tension

12 Adjustment screw for height of the roller 

13 Jaw

14 Clamping lever for clamping jaw

15 Guide cross slide

16 Feed lever

17 Clamping lever for cross slide 

18 Grinding angle adjustment

19 Clamping prism

20 Cover tube grinding station

21 Transport lug

22 Adjustment screw

23 Contact rollers

24 START- and STOP Button

25 Workpiece stop

26 Internal hex

6.2 Scope of supply

- 1x Standard-grinding belt 36 grain

- 1x Spanner 

- 2x Swarf catchment containers

- 1x Grinding roll Ø 42mm 

6.3 Accessories

- Roller for 3/8“ pipe

- Roller for 1/2“ pipe

- Roller for 22 mm pipe

- Roller for 3/4“ pipe

- Roller for 28 mm pipe 

- Roller for 1“ pipe

- Roller for 34 mm pipe 

- Roller for 1 1/4“ pipe

- Roller for 44 mm pipe

- Roller for 1 1/2“ pipe

- Roller for 50 mm pipe

- Roller for 2“ pipe

- Roller for 62 mm pipe

- Roller for 2 1/2“ pipe

- Roller for 28 mm pipe

- Extraction unit (optional)

7

Installation

In order to attain good functionality as well as a long du

-

rability of the Machine the installation site should fulfil 
certain criteria.

- The Machine may only be placed and operated in a 

dry, venti lated space.

- Do not place the machine in the neighbourhood of 

dust- and chips producing machines. 

- The place of erection should be free of vibrations, 

so away from presses, planers etc. 

- The floor hast to be suitable for the work. Pay at

-

tention to bearing capacity and levelness of the 
floor.

- Protruding parts, like f.i. stop plate grips etc. need 

to be made safe in such away that people are not 
jeopardized.

- there should be enough place for operation staff 

and transport of material. 

- Think also of the accessibility for adjustment and 

maintenance work. 

- Take care of sufficient light (minimal 300 Lux)

ATTENTION!

Check the floor loading capacity before you install 
the machine. The place of installation must be capa

-

ble of bearing the weight of the machine and the 
workpieces.

Summary of Contents for KRBS 101

Page 1: ...KRBS 101 Instruction Manual KRBS 101 KRBS 101 Combined pipe section and belt grinding machine...

Page 2: ...3 Qualification of personnel 4 2 4 Personal protective equipment 5 2 5 Safety equipment 5 2 6 Safety signs on the machine 5 3 Intended use 6 4 Technical Data 6 4 1 Table 6 4 2 Type Plate 6 5 Transport...

Page 3: ...00 Fax 0951 96555 111 E Mail service stuermer maschinen de Internet www metallkraft de Spare part orders Fax 0951 96555 119 E Mail ersatzteile stuermer maschinen de We are always interested in valuabl...

Page 4: ...the hazards The operator must provide the necessary protec tive equipment to the staff and order the use of the necessary protective equipment in a binding way Furthermore the operating company is re...

Page 5: ...o protect per sons against impairments of safety and health while working The staff has to wear personal protective equip ment while performing different works on and with the Machine which are indica...

Page 6: ...eg sparking of a test piece Proper use also includes compliance with all information in this manual Any use beyond the intended use or oth erwise is considered misuse Misuse The Pipe belt sander must...

Page 7: ...nded over to a recycling center or to the re sponsible disposal company 5 3 Storage The Machine must be stored thoroughly cleaned in a dry clean and frost free environment 6 Description of the device...

Page 8: ...r for 2 pipe Roller for 62 mm pipe Roller for 2 1 2 pipe Roller for 28 mm pipe Extraction unit optional 7 Installation In order to attain good functionality as well as a long du rability of the Machin...

Page 9: ...er 7 2 Set up The four mounting points of the machine should be mar ked and bare holes should be made for anchorages The machine should be rnounted with steel bolts to the floor Installation Site The...

Page 10: ...n the rear work sur face the cover must be closed To do this fold down the work surface after loosening the fixing screws or remove it Then close the cover and tighten the fixing screw Fig 7 Cover on...

Page 11: ...feed travel For the feed travel can be selected from 2 different travel limits For this purpose the feed lever must be screwed to either the front A Fig 11 or the rear hole B at the bottom of the pip...

Page 12: ...be read on the scale Step 4 Tighten the two clamping levers R 8 3 Surface grinding station Step 1 Disconnect the power plug Step 2 Open the cover on the upper side of the device Fig 15 Surface grindin...

Page 13: ...lamping lever Step 10 Check whether the center of the workpiece matches the center of the roller If this is not the case or if a special application is desired adjust the height of the contact roller...

Page 14: ...to the sanding belt may be max 2 mm Step 6 Select the desired operating mode R for belt sander L for pipe grinder L for sur face grinder Step 7 Start the extraction system Step 8 Start the sanding bel...

Page 15: ...hine is always in good operat ing status it is necessary to regularly perform care and maintenance works WARNING Danger in case of insufficient quali fication of the staff Insufficiently qualified per...

Page 16: ...ing the acljuslmenl screw Turn care fully ancl watch how the bell is cloing lf you have rea ched lhe right adjustmenl you should be see ing lhe same distance on both sicles on lhe grincling roller 10...

Page 17: ...e the following information from the machine or from the operating manual so that we can help you in the best possible way Machine model Serial number of the machine Year of manufacture Exact error de...

Page 18: ...anufacturer Please find the corresponding contact data in Chapter 1 2 Customer service Indicate the following basic information for spare part or ders Type of device Serial number Quantity Designation...

Page 19: ...re parts drawings In case of service the following drawings shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised...

Page 20: ...20 KRBS 101 Version 1 03 Spare parts Fig 24 Spare Parts Drawing 2 KRBS 101...

Page 21: ...Spare parts KRBS 101 Version 1 03 21 Fig 25 Spare Parts Drawing 3 KRBS 101...

Page 22: ...22 KRBS 101 Version 1 03 Spare parts Fig 26 Spare Parts Drawing 4 KRBS 101...

Page 23: ...Wiring Diagram KRBS 101 Version 1 03 23 13 Wiring Diagram Fig 27 Wiring Diagram KRBS 101...

Page 24: ...___ complies with all relevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration w...

Page 25: ...Notes KRBS 101 Version 1 03 25 15 Notes...

Page 26: ...www metallkraft de...

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