PRM FH | Version 1.04 | EN
3
Content
1 Introduction..........................................................................4
1.1 Copyright............................................................................................... 4
1.2 Costumer Service ................................................................................. 4
1.3 Limitation of liability............................................................................... 5
2 Safety....................................................................................5
2.1 Symbol explanation............................................................................... 5
2.2 Responsibility of the operator ............................................................... 6
2.3 Personnel requirements........................................................................ 7
2.4 Personal protective equipment ............................................................. 8
2.5 Safety markings on the ring bending machine...................................... 8
2.6 Safety equipment .................................................................................. 9
3 Intended Use........................................................................9
4 Technical Data ...................................................................10
4.1 Type plate ........................................................................................... 10
5 Transport, Packaging, Storage ........................................11
5.1 Delivery and Transport........................................................................ 11
5.2 Packaging ........................................................................................... 12
5.3 Storage ............................................................................................... 12
6 Description of machine.....................................................13
6.1 Scope of delivery ................................................................................ 13
7 Assembly ...........................................................................14
7.1 Set up.................................................................................................. 14
8 Commissioning..................................................................17
8.1 Connecting the ring bending machine to the mains supply ................ 18
9 Operation ...........................................................................19
9.1 Control panel....................................................................................... 20
9.2 Mounting the standard bending rollers................................................ 21
9.3 Adjusting the lateral guide rolls ........................................................... 22
9.4 Profiles bending .................................................................................. 22
9.5 Bending rolls ....................................................................................... 24
9.6 Bending tolerances of different profiles............................................... 28
10 Maintenance, servicing and repair ................................29
10.1 Hydraulic system............................................................................... 30
10.2 Gearbox ............................................................................................ 31
10.3 Maintenance schedule ...................................................................... 31
10.4 Change and refill oil .......................................................................... 32
10.5 Cleaning the electrical box................................................................ 32
10.6 List of potencial types of oil............................................................... 32
10.7 Malfunction, possible causes and measures .................................... 33
11 Disposal, recycling of old equipment ...........................33
11.1 Decommission .................................................................................. 33
11.2 Disposal of lubricants........................................................................ 33
11.3 Disposal of electrical equipment ....................................................... 34
12 Spare parts.......................................................................34
12.1 Spare parts ordering ......................................................................... 34
12.2 Spare parts drawings PRM 50 FH .................................................... 35
12.3 Spare parts drawings PRM 60 FH .................................................... 37
13 Circuit diagrams ..............................................................41
13.1 Hydraulic circuit diagram PRM 50 FH............................................... 41
13.2 Hydraulic circuit diagram PRM 60 FH .............................................. 41
13.3 Electrical circuit diagrams PRM 50 FH ............................................ 42
13.4 Electrical circuit diagrams PRM 60 FH ............................................ 45
14 EC Declaration of Conformity ........................................48
15 Notes ................................................................................49