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RBM 305 | Version 2.02

Operation

Fig. 7: Setting the sheet thickness

8.3 Adjusting the guide pulley

The guide roller (3) is adjusted by means of the two 
rotary handles (2; Fig. 8). In order to achieve a greater 
radius of curvature of the sheet, the rotary handles must 
be unscrewed, screwed in for a smaller radius of curva

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ture. To create straight tubes, the idler must be set paral

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lel to the other rollers. For conical tubes, the idler must 
be set at an angle. For this purpose, one of the rotary 
handles (2) must be screwed in correspondingly deeper 
than the other.

Fig. 8: Adjusting the guide pulley

8.4 bending process

Bending may only be performed by qualified personnel 
experienced in these machines. All steps of bending, 
pre-bending and conical bending must be carried out ex

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tremely carefully. It should be noted that a small radius is 
made by repeating the bending process several times; 
Once too much bent, this step can not be undone.

Before editing

- Remove dirt and oil from the material.

- The material ends must be free of chips and burnt 
residues.

- Burned material is harder at the points of separa

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tion than in the remaining area.

- The material has to be level.

- It is recommended to make a stencil made of card

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board or cardboard for the desired radius

Always work the workpiece in the center of the rollers

Fig. 9: Position workpiece in the middle of the rollers

Calculation of the workpiece length

Fig. 10: Calculation of the workpiece length

Bending chart

Fig. 11: Bending chart

WARNING!

It is not allowed to use profiles exceeding the specifi

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cation strength. Do not work on more than one piece 
at a time. Use the machine only for the intended pur

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pose.

Summary of Contents for RBM 305

Page 1: ...Operating Instructions Plate rolling machine RBM 305 RBM 305 RBM 305...

Page 2: ...3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety regulatio...

Page 3: ...ce and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operat...

Page 4: ...in works may only be performed by specialist per sonnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all aris...

Page 5: ...ne has various warning labels and safety markings that must be observed and followed The safety markings attached to the plate rolling ma chine must not be removed Damaged or missing safety markings c...

Page 6: ...e carrier or dealer 5 2 Packaging All used packaging materials and packaging aids are re cyclable and should be taken to a materials recycling de pot to be disposed of The delivery packaging is made o...

Page 7: ...ort as well as for ad justment and maintenance work The site must have good lighting Space Requirement The measure of the space requirement on the right side of the machine should be slightly larger t...

Page 8: ...er sons Insufficiently qualified persons can not assess the risks involved in handling the bending machine and expose themselves and others to the risk of serious injury All work should only be carrie...

Page 9: ...the guide Fig 5 Locking uper roll 8 1 Work flow Step 1 Before starting the machine check the locking of the top roller Step 2 Check the parallelism of the rollers with a gauge and a spirit level Fig...

Page 10: ...ding and conical bending must be carried out ex tremely carefully It should be noted that a small radius is made by repeating the bending process several times Once too much bent this step can not be...

Page 11: ...ensions Fig 13 Calculation of the workpiece dimensions Bending process Step 1 Before conical bending the sheet must be pre bent at the ends with parallel rolls Step 2 Then the machine has to be prepar...

Page 12: ...e correct notch and turn the handle to shape it The remaining procedures and adjustments are identical to those of bending a sheet Fig 17 Bending of wires 9 Care maintenance and repair WARNING Never c...

Page 13: ...tic parts or painted surfaces A surface release and consequential da mage may occur DANGER The rollers must not be lubricated or oiled You would allow slipping of the material and thus trigger no ben...

Page 14: ...e following basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Required mode of dispatch mail freight sea air express Address of d...

Page 15: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authori...

Page 16: ...mity according to Machinery Directive 2006 42 EC Annex 1 does not require this machine In the event of a modification of the machine not agreed with us this declaration shall lose its validity Product...

Page 17: ...Notes RBM 305 Version 2 02 17 14 Notes...

Page 18: ...www metallkraft de...

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