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Intended Use

UB 10 | Version 2.01

5

2.4 General safety instructions

Please note the following:

- Use the guards and secure them securely. Never work 

without guards and get them working.

- Always keep the machine and its working environment 

clean. Ensure adequate lighting.

- The universal bending machine must not be modified in 

design and should not be used for purposes other than 
those foreseen by the manufacturer.

- Never work under the influence of concentration-distur

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bing illnesses, fatigue, drugs, alcohol or medicines.

- Keep children and persons not familiar with the Univer

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sal Bending Machine away from their work environ

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ment.

- Eliminate disturbances that affect safety immediately.

- Protect the universal bending machine from moisture.

- Before each use of the Universal Bending Machine, 

make sure that no parts are damaged. Damaged parts 
must be replaced immediately to avoid any danger.

- Do not overload the universal bending machine! You 

work better and safer in the specified performance 
range. Use the right tool! Make sure the tools are not 
dull or damaged

- Only use original spare parts and accessories to avoid 

possible dangers and accident risks.

- To avoid injury from crushing, pay attention to the shea

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ring edges during transport, cleaning and when using 
the machine.

- Always make sure that you never get any body parts 

into the bending area when using the machine.

- Avoid unnatural posture and maintain balance at all 

times. Wear work shoes to increase their stability.

- If you pass on this bending machine, you must hand 

over all the tools and documents supplied with the ben

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ding machine.

- Due to the forces occurring during the forming process, 

the machine must be firmly connected to the ground to 
absorb the reaction forces.

- Before and during work, check the work area so that 

there are no unauthorized persons in it. Do not allow 
the bending machine to be touched by other persons, 
especially children.

- Maintain the machine with care. Keep the bending ma

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chine clean in order to be able to work well and safely in 
the long term. Follow the instructions for maintenance.

- Remove oil and grease residues from the handle and 

keep it dry.

- Observe the maximum dimensions of the workpieces 

given in the technical data

- Before starting the bending machine work, find out 

about the type of material to be processed.

- Do not overload the bending machine. It works better 

and safer in the specified field of application.

- Check the stability of the machine and, if necessary, 

the secure screw connection with the foundation.

- Please note that the use of other tools and other acces

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sories may result in injury to you.

- Always work on only one workpiece.

- Damaged machine parts must be replaced or repaired 

as intended by a recognized specialist workshop.

- Make sure that only original spare parts are used du

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ring repairs. Otherwise, the operator is at risk of acci

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dents.

3

Intended Use

The universal bending machine is suitable for bending 
flat, rectangular and round sections and for heating pi

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pes. A rational way to bend usual shapes and curves. 
The machine is light enough and can be carried to diffe

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rent workplaces.

The compact dimensions of the Universal Bending Ma

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chine UB 10 ensure easy handling. It is suitable for both 
private and commercial use.

Proper use also includes compliance with all information 
in this manual. Any use beyond the intended use or 
otherwise is considered misuse.

WARNING!

The improper use of this device as well as the disre

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gard of the safety instructions or operating instructi

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ons in the operating instructions exclude any liability 
of the manufacturer for resulting damage to persons 
or objects.

WARNING!

Danger in case of misuse!!

Misuse of the universal bending machine can lead to 
dangerous situations.

-  Only operate the Universal Bending Machine in the 

performance range specified in the technical data.

-  Never bypass or override the safety devices.

-  Only operate the Universal Bending Machine in a 

technically perfect condition.

Summary of Contents for UB 10

Page 1: ...UB 10 Instruction Manual UB 10 Universal bending machine UB 10 ...

Page 2: ...1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety instructions 5 3 Intended Use 5 3 1 Misuse 6 3 2 Residual risks 6 3 3 Technical condition 6 4 Technical Data 6 5 Transport packaging storage 7 5 1 Delivery and Transport 7 5 2 Packaging 7 5 3 Storage 7 6 Description of the device 7 7 Assembly 7 7 1 Se...

Page 3: ...n which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences into consideration In the following cases the manufacturer is not liable for damages Non observa...

Page 4: ...l arising work 2 3 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health while wor king The staff member has to wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual para graphs of these instructions The personal protective equipment is explaine...

Page 5: ...ther persons especially children Maintain the machine with care Keep the bending ma chine clean in order to be able to work well and safely in the long term Follow the instructions for maintenance Remove oil and grease residues from the handle and keep it dry Observe the maximum dimensions of the workpieces given in the technical data Before starting the bending machine work find out about the typ...

Page 6: ...jury must be observed and adhered to The work instructions in the individual chapters of the operating in structions must be followed The safety instructions must be observed under all circumstances Despite observing all working instructions safety and accident prevention regulations there remains a residual risk when handling the machine Through concentrated and forward looking work and action yo...

Page 7: ...the recycling collection The film is made of polyethylene PE and the cushioned parts of polystyrene PS Deliver these substances to a collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage Thoroughly clean the Universal Bending Machine in a dry clean and frost free environment The universal bending machine must not be parked in a room wi...

Page 8: ...nce To do this screw the guide pins of the rip fence to the frame 8 1 Application of the eccentric counter holder This counterholder in the bending arm ensures that the material is firmly clamped during the bending process Fig 4 Counter holder The eccentric anvil offers four positions Always use the proper position to bring the anvil as close as possible to the center pin or roller but make sure t...

Page 9: ... make special curvatures Fig 6 Right Position of the counterholder Examples of the eccentric counterhold for each correct position Position 1 Bender for flat material or round material of 6 mm Ø 37 m Fig 7 Example Position 1 Position 2 Bender for flat material or round material of 6 mm Ø 75 mm Fig 8 Example Position 2 Position 3 Flat or round material of 6 mm use central bolt Fig 9 Example Positio...

Page 10: ...nd a specimen be fore bending a large amount So you can find out if you need to move the spot or if you need to lengthen or shor ten the material This instruction manual specifies the bending measure but if you are unsure about the dimensions it is better to use a narrower material than the required thick material which would be more expensive If you are sure about the bending and bending degree m...

Page 11: ...drill a Ø 15 mm hole in the tab Then insert the handle into the tab and weld it tight Sand the rest off the tab to get a flat surface The correct position of the eccentric counter holder is gi ven by the diameter of the material see picture on the right After you have made the first bend you must turn the material 90 and bend the other end 90 Fig 18 Production of handles Flat material Chalk the wo...

Page 12: ...p to mark 3 Bend another 90 angle Fig 22 Curvature 3 4 Curvature Turn the half finished product over and repeat step 3 Fig 23 Curvature 4 8 4 The production of pipe supports Fig 24 Manufacturing pipe clamp 1 Curvature Put the eccentric anvil in position Then insert the mate rial into the bending machine as in the picture Use the manual lever to bend the material until the bender roller reaches the...

Page 13: ...r re aches the end of the material Fig 28 Curvature 1 2 Curvature Turn over the half finished product and place it in the bending device See image Now take the lever and bend the material until the bending roller reaches the end of the material Fig 29 Curvature 2 3 Curvature Attach the right angle attachment Now insert the mate rial as far as possible into the bending device so that it leans again...

Page 14: ...re for the other end The bending machine has bending rolls of different sizes This allows you to bend different U shaped tabs Always use rollers on the center bolt when working with a mate rial thicker than 9 mm Otherwise you could accidentally bend the bolt The material is stretched during the ben ding process This stretch is different for each material For this reason we recommend that you test ...

Page 15: ...nd a hot rolled material of 5 x 25 mm The edge of the segment bends the material in a spiral If you want to make several spirals of the same shape mark the top of the bend segment where the first spiral stops If you bend the other spirals up to this mark the si zes of the spirals will all be the same Fig 37 Bending segments for spirals By bending large and small spirals you must first insert the f...

Page 16: ... stopper so that the material is parallel to the underside of the stop per The adjustable stop can be fixed from both sides Fig 43 Adjustable stop 10 Care maintenance and repair NOTE The pipe must not be bent more than 180 other wise it will jam in the bending roller Tips and recommendations To ensure that the bending machine is always in good operating condition regular care and main tenance work...

Page 17: ...e the machine into manage able and usable assemblies and components Supply the machine components and operating materi als to the appropriate disposal channels 11 2 Disposal of new equipment packaging All packaging materials and packaging aids used in the machine are recyclable and must always be recycled The packaging wood can be sent for disposal or recy cling Packaging components made of cardbo...

Page 18: ... the type plate fixed to the Machine Example The bending additive for the universal bending machine UB 10 has to be ordered This is indicated in the spare parts drawing with the item number 010 070 Type of device Universal bending machine Item number 3776010 Position number 010 070 Your order number is 0 3776010 010 070 The order number consists of the item number the posi tion number and one digi...

Page 19: ...13 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised dealer Fig 44 Spare parts drawing UB 10 ...

Page 20: ...aft Metal working machines Designation of the machine UB 10 Machine type Universal bending machine Item number 3776010 Serial number ___________________ Year of manufacture 20____ The designated product complies with the following regulations Applied national standards and technical specifications the regulations valid until now in Germany directory index machines October 92 to the GSG e g VDI 285...

Page 21: ...Notes UB 10 Version 2 01 21 15 Notes ...

Page 22: ...www metallkraft de ...

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