Metasys META Air 1300 Light, Assembly, Operation And Maintenance

Page 1: ...pressors META Air META CAM Equipment Logbook Assembly operation and maintenance Compresseurs META Air META CAM Livret d appareil Installation fonctionnement et entretien Compressori META Air META CAM Verbale d installazione Montaggio funzionamento e manutenzione META AIR CAM EN ...

Page 2: ...of technically qualified service personnel METASYSacceptsnoresponsibilityfordamagescausedduetoexternal factors such as wrong installation improper use of the apparatus or unauthorized technical intervention Users must study equipment and assure themselves of its good condition before every use When the complete compressor is dismantled at the end of its service life it must be returned to the manu...

Page 3: ...n in dry ventila ted rooms and may therefore not be operated in a damp or wet environment Use of the compressors in the vicinity of gases or inflamma ble liquids is also prohibited 5 Scope of delivery All META Air META CAM compressors are shipped in a single package consisting of a pallet plus carton A booklet containing the installation proof equipment logbook and manual for installation operatio...

Page 4: ...35 l min Dimensions H x W x D 600x430 x400 mm 550x400x400 mm Power supply 230 V 230 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 5 7 bar Sound level 65 dB A 65 dB A 6 META Air 30 Tank capacity 40 l Electric motor power 1 1 kW Delivery rate 120 l min Dimensions H x W x D 770 x 710 x 410 mm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 64 dB A 7 META Air 30 Light Tank capac...

Page 5: ...mm 810 x 710 x 410mm Power supply 230 V 230 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 8 10 bar Sound level 66 dB A 66 dB A 3 META Air 450 META CAM 450 Tank capacity 90 l 90 l Electric motor power 4 4 kW 4 4 kW Delivery rate 450 l min 450 l min Dimensions H x W x D 820x1100x630 mm 820x1100x630 mm Power supply 400 V 400 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 8 10 bar Sound level 68 dB A...

Page 6: ... l min Dimensions H x W x D 810 x 600 x 410 mm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 66 dB A 7 META Air 450 Light Tank capacity 90 l Electric motor power 4 4 kW Delivery rate 500 l min Dimensions H x W x D 820 x 1100 x 600 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 68 dB A 8 META Air 650 Light Tank capacity 90 l Electric motor power 4 4...

Page 7: ...sions H x W x D 1030 x 1560 x 1000 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 75 dB A 3 META Air 1300 Light Tank capacity 500 l Electric motor power 16 3 kW Delivery rate 1350 l min Dimensions H x W x D 1050 x 1980 x 780 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 78 dB A Operating time META Air An operating time of 70 is possible at the s...

Page 8: ...lue of 35 C Dry compressed air is delivered to the air receiver through a hose that connects the dryer to the non return valve 5 The entire system is controlled by the pressure switch 10 that regulates the ON OFF mode of the unit Every time the compressors reaches the cut out pressure it switches off and residual compressed air in the delivery pipesystemisventedoutbyasolenoidvalve forcompressorswi...

Page 9: ...support legs as supplied 3 The compressor may only be installed and operated in a dry well ventilated and low dust location If there is insufficient air flow a suction device or ventilator of the correct dimensions must be installed The ambient temperature must be between 5 C and 40 C The motor fan ensures that the power unit is force cooled effectively However forthistohappen theairmustbeabletofl...

Page 10: ...dicatedonthetypeplate Atoleranceof 5 is permissible Earthing must always be used for safety purposes 3 The compressors must be connected to a socket which is protected byasuitablemagnetothermalswitch Thesocketmustbeeasilyaccessible so that the appliance can be unplugged easily from the mains supply in the event of danger When a compressor which is operated by three phase alternating current is swi...

Page 11: ...e of the compressor may be altered at the pressure switch These tasks may only be carried out by authorised technicians During this work the protective cover of the pressure switch must be removed The adjustment can only be carried out while the unit is in use If problems develop with the cut in and cut out pressure refer to the following Screws A Minimum pressure adjustment cut in both of them ha...

Page 12: ...rained off also in compressors with a membrane dryer Procedure Check for condensate in the air receiver Switch off the compressor and reduce pressure to 1 bar Place a collection container under the air receiver Open the drain valve until there is no more condensate inside the air receiver Close the drain valve again 2 Installation of the manometer The manometers must be installed and checked for l...

Page 13: ...e power plug Inform an authorised technician In the event of danger disconnect the compressor from the mains remove the power plug The compressor has hot surfaces and may cause burns upon contact Plug in the power cable and connect the air hose 1 Turn the pressure switch 2 to position 1 The compressor operates fully automatic and is controlled by the pressure switch which stops when pressure in th...

Page 14: ...Air Light EN 14 Wiring diagrams Technicians only META Air Light versions 16 Wiring diagrams 1 META Air 24 24 Light 30 30 Light 2 META Air 24 24 Light 30 30 Light with cover 3 META Air 150 150 Light 250 250 Light META CAM 150 250 4 META Air 150 150 Light 250 250 Light with cover META CAM 150 250 with cover ...

Page 15: ...Legend F fuse P pressure switch M1 M2 compressor motor 1 3 W1 W3 ventilator 1 3 EV pressure relief valve H hour meter KS1 KS3 motor contactor 1 t1 t2 timing relay 1 2 7 META Air 450 450 Light META CAM 450 3 phases 5 META Air 150 150 Light 250 250 Light 3 phases META CAM 150 250 3 phases 6 META Air 150 150 Light 250 250 Light with cover 3 phases META CAM 150 250 with cover 3 phases ...

Page 16: ...CAM META Air META CAM META Air Light EN 16 Wiring diagrams Practice personnel technicians 2 META Air 650 650 Light META CAM 650 only META Air Light versions 16 Wiring diagrams 1 META Air 450 450 Light with cover META CAM 450 with cover ...

Page 17: ...oper item numbers for the Filter cartridge exchange kit the 3000 hours kit valve block complete or the 1500 hours kit 24 30 valve block complete Please provide the module number of the aggregate and the serial number of the compressor which have to be maintained Before any maintenance or repair work is carried out the compressor must be switched off and unplugged from the mains supply and that the...

Page 18: ...refully place the o ring on the lip of the filter receiver Replace the o ring as necessary 3 Replacement and cleaning of the air intake filter Clean the air intake filters every year with compressed air or water or re place if necessary 18 Decommissioning and disposal Decommissioning If the compressor is not to be used for a longer period of time it is re commended to drain the condensate from the...

Page 19: ...erformance and replace the piston rings Air leaking from pressure switch valve when compressor is not running Faulty non return valve First drain all air completely from receiver Clean or replace the non return valve Air leaking from rinsing nozzle when compressor is running compressors with membrane dryers Faulty rinsing nozzle Clean or replace the rinsing nozzle Air pressure from regulator does ...

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