Metasys META Air, Assembly, Operation And Maintenance

Page 1: ...METASYS GB Compressors META Air Equipment Logbook Assembly operation and maintenance GB ...

Page 2: ...pany Société Società Seriennummer Serial number N série Nr di matricola Datum Montage Date of installation Date de l installation Data dell installazione Datum Inbetriebnahme Date of first operation Date de la mise en service Data della messa in servizio Die Installation wurde durchgeführt von The installation has been performed by L installation a été faite par L installazione è stata effettuata ...

Page 3: ...g low basse bassa gering low basse bassa gering low basse bassa t raum room C t piece sala hoch high haute alta hoch high haute alta hoch high haute alta ÖffnungVentilationssystem Inlet outletventilationsystem Systèmedeventilation Aperturasistemadiventilazione Zuluft SupplyAir Arrivéed air Mandataaria Abluft ExhaustAir Airvicié Ariaripresa Öffnung Inlet Ouverture Apertura Ventilation Ventilazione ...

Page 4: ... B Ersatzteil Servicekit Orderno e g sparepart servicekit Réf p ex pièces détachées kitd inspection Codice p e ricambio kitispezione Firma Company Société Società TT MM JJJ dd mm yyyy JJ MM AAAA gg mm aaaa Zusätzliche Wartungsarbeiten Other maintenance activities Travauxde maintenance supplémentaires Manutenzione aggiuntiva Datum Service Date of service Date de la maintenance Data dell assistenza ...

Page 5: ...d warranty remains unaffected of this Warranty claims for compressors can only be granted upon presentation of proof that the yearly exchange of filter cartridges and if applicable the service after 3 000 hours have been performed Conditions générales de vente La garantie s étend sur toutes les demandes résultant d un défaut de fabrication affectant la fonctionnalité de l appareil La garantie ne s...

Page 6: ... 4 Use 4 5 Scope of delivery 4 6 Explanation of the type plate 4 7 Technical data 5 8 Description of function of the compressor 8 9 Description of function of the membrane dryer 8 10 Storage and transportation conditions 9 11 Installation guidelines 9 12 Instrument unit 10 13 Electrical connections 10 14 Preparations before first use 11 15 Commissioning and usage 12 16 Wiring diagrams 14 17 Servic...

Page 7: ...ce must exclusively be used in conformity with the instructions for installation operation and maintenance q q Only original parts may be used for repairs or replacements Following the commissioning of the apparatus the Installation Proof must be completed and returned to METASYS in order to establish the guarantee period q q Every service and inspection must be recorded in the Equipment Logbook q...

Page 8: ...eration in dry ventilated rooms and may therefore not be operated in a damp or wet environment Use of the compressors in the vicinity of gases or inflammable liquids is also prohibited 5 Scope of delivery All METASYS META Air compressors are shipped in a single package consisting of a pallet plus carton A booklet containing the installation proof equipment logbook and manual for installation opera...

Page 9: ...l Electric motor power 1 5 kW Delivery rate 152 l min Dimensions H x W x D 40 x 64 x 72 cm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 69 dB A META Air 250 Tank capacity 50 l Electric motor power 2 2 kW Delivery rate 225 l min Dimensions H x W x D 52 x 68 x 96 cm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 69 dB A META Air 450 Tank capacity 100 l...

Page 10: ... Dimensions H x W x D 39 x 57 x 66 cm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 69 dB A META Air 250 Light Tank capacity 50 l Electric motor power 2 2 kW Delivery rate 250 l min Dimensions H x W x D 52 x 52 x 96 cm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 69 dB A META Air 450 Light Tank capacity 100 l Electric motor power 4 4 kW Delivery rat...

Page 11: ...ressure range 5 7 bar Sound level 73 dB A META Air 650 Light Tank capacity 200 l Electric motor power 6 6 kW Delivery rate 750 l min Dimensions H x W x D 60 x 140 x 92 cm Power supply 400 V Frequency 50 hz Pressure range 5 7 bar Sound level 73 dB A 100 operating time An operating time of 100 is possible at the specified delivery rate 7 GB Practice staff technicians Page GB Practice personnel techn...

Page 12: ...e compressed air reaches an average dew point value of 35 C at 7 bar Dry compressed air is delivered to the air receiver through a hose that connects the dryer to the non return valve 5 The entire system is controlled by the pressure switch 10 that regulates the ON OFF mode of the unit Every time the compressors reaches the cut out pressure it switches off and residual compressed air in the delive...

Page 13: ...k the compressor and check carefully to ensure that it is in perfect condition Assemble the support legs as supplied see illustration 1 The compressor may only be installed and operated in a dry well ventilated and low dust location If there is insufficient air flow a suction device or ventilator of the correct dimensions must be installed The ambient temperature must be between 5 C and 40 C The m...

Page 14: ... may only be made by a qualified electrician It must be ensured that the electrical wiring and the mains voltage conform with the data indicated on the type plate A tolerance of 5 is permissible Earthing must always be used for safety purposes 3 See picture The compressors must be connected to a socket which is protected by a suitable magnetothermal switch The socket must be easily accessible so t...

Page 15: ...The power unit switches itself on when the tank pressure reaches 5 bar and switches itself off when it reaches 7 bar If necessary the working pressure of the compressor may be altered at the pressure switch These tasks may only be carried out by authorised technicians During this work the protective cover of the pressure switch must be removed The adjustment can only be carried out while the unit ...

Page 16: ...the drain valve until there is no more condensate inside the air receiver q q Close the drain valve again Installation of the manometer The manometers must be installed as shown in picture 1 and 2 on page 10 and checked for leakage 15 Commissioning and usage Automatic start up If the pressure in the air receiver drops the compressor will switch on automatically until the maximum operational pressu...

Page 17: ...the tank 3 reaches the cut out pressure 7 bar allowing compressor to start again when it reaches the cut in pressure 5 bar When air receiver is under pressure the operating pressure can be adjusted through the pressure regulator 2 Rotate the regulating screw in a clockwise direction to increase pressure and in a counterclockwise direction to reduce it The current pressure can be read on the pressu...

Page 18: ... 4 META Air META Air Light META Air Light META Air META Air META Air META Air Light META Air Light GB 14 Page GB Practice personnel technicians Wiring diagrams 16 Wiring diagrams META Air Light versions only ...

Page 19: ... pressure relief valve H hour meter KS1 KS3 motor contactor 1 t1 t2 timing relay 1 2 1 META Air 70 70 Light 2 META Air 70 70 Light with cover 3 META Air 150 150 Light META Air 250 250 Light 4 META Air 150 150 Light META Air 250 250 Light with cover 5 META Air 150 150 Light META Air 250 250 Light 3 phase 6 META Air 150 150 Light META Air 250 250 Light 3 phase with cover 7 META Air 450 450 Light 3 p...

Page 20: ... META Air META Air Light Version with cover GB 16 Page GB Practice personnel technicians Wiring diagrams 8 META Air 450 450 Light with cover 9 META Air 650 650 Light 16 Wiring diagrams META Air Light versions only ...

Page 21: ...ed by the manufacturer and the accessories intended for this purpose Before any maintenance or repair work is carried out it is imperative that the compressor be switched off and unplugged from the mains supply and that the air tank is unpressurised check the pressure gauge 1 Drain off the condensate water In compressors with membrane dryer the condensate is automatically drained off through the m...

Page 22: ...he cartridge as shown in the picture above and replace it with the new cartridge q q Fix again the filter receiver Carefully place the o ring on the lip of the filter receiver Replace the o ring as necessary 3 Replacement and cleaning of the air intake filter Clean the air intake filters every year with compressed air or water or replace as necessary 18 Decommissioning and disposal Decommissioning...

Page 23: ...replace the non return valve Air leaking from rinsing nozzle when compressor is running compressors with membrane dryers Faulty rinsing nozzle Clean or replace the rinsing nozzle Air pressure from regulator does not adjust Diaphragm inside regulator body is broken Replace regulator Compressor operating but no air from outlet Inlet air filter blocked Pressure regulator closed Drain valve open Repla...

Page 24: ...41 email info metasys com www metasys com France METASYS France S a r l 9 bd E Michelet F 69008 Lyon 1 33 0 4 37 90 22 15 5 33 0 4 37 90 22 47 e mail info metasys fr www metasys fr Italy Dental ECO Service Italia S r l Florianistraße 3 A 6063 Rum bei Innsbruck 1 39 045 981 4477 5 39 045 981 4475 e mail desitalia metasys com EBW META Air D GB FR I 01 02 2013 ZK 55 070 00 70100035 Subject to technic...