Metkon FORCIPOL 1V, Operating And Instruction Manual

Page 1: ...OPERATINGandINSTRUCTIONSMANUAL FORCIPOL GRINDING POLISHINGSYSTEM ...

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Page 3: ...l implementing legislation is in conformity with the provisions of the Low Voltage Directive directive 2006 95 EEC as amended and with national implementing legislation is in conformity with the provisions of the EMC Directive directive 2004 108 EEC as amended and with national implementing legislation and furthermore declares that the following parts clauses of standards have been applied EN ISO ...

Page 4: ...Level 12 C CONTROL PANEL 12 1 CONTROL BUTTON FUNCTİONS 12 D OPERATION 12 1 PLATEN INSTALLATİON 12 2 OPERATİON 13 3 TİME SETTİNG 13 E SERVICE AND MAINTENANCE 13 1 MAINTENANCE 13 1 1 Daily Maintenance 13 1 2 Weekly Maintanance 14 1 3 Yearly Maintanance 14 2 TROUBLESHOOTİNG 15 F ACCESSORIES AND CONSUMABLES 15 1 ACCESSORİES 15 2 CONSUMABLES 16 G TECHNICAL DOCUMENTATION 21 1 RECOMMENDED SPARE PART LİST...

Page 5: ... optimum speed for each individual perparation process The modern state of the art electronics in the form a compact printed circuit board provides a smooth speed variation Water inlet and flexible water outlets with control valves for wet grinding and the facilility for FORCIMAT attachment are standard features Motor on off and water on off buttons are mounted on the front panel FORCIPOL instrume...

Page 6: ...y and safe table The equipment must be installed in compliance with local safety regulations Only use approved METKON accessories and consumables to achieve max safety and lifetime Follow the instructions and safety regulations when lifting and carrying the equipment Be sure that the water connections are assembled properly without any water leakage Be sure that the water outlet hose is safely ass...

Page 7: ...er to 1 piece o Hose Clamp Ø22 to Ø36 mm 1 piece WARNING The FORCIPOLs weighs from 29 kgs to 40 kgs please be sure that there are enough people at least 2 to safely lift the unit from the shipping carton It is recommended to wear safety shoes during transportation Follow the steps on 1 1 which the unpacking procedure is described step by step with photos ATTENTION The FORCIPOLs are bolted to a woo...

Page 8: ...ipment comfortably it is recommended to leave at least 30 cm space from all side of the equipment You can see the dimensions and weight of FORCIPOL as below Equipment Dimensions W D H Weight Forcipol 1V 380 mm 690 mm 340 mm 30 kgs Forcipol 300 1V 420 mm 730 mm 350 mm 30 kgs Forcipol 2V 700 mm 690 mm 340 mm 40 kgs Place the FORCIPOL on a sturdy table with convenient access to a 1 phase grounded pow...

Page 9: ...s voltage WARNING Electrical Shock Hazard A qualified electrical technician should perform optional hard wiring and electrical maintenance Disconnect the power supply before making any electrical adjustments Make sure that the supply voltage and frequency is correct Check the values from the back thin metal plate Voltage Operational Power Range 230 V 50 60 Hz 1 ph 220 240 V 115 V 50 60 Hz 1 ph 110...

Page 10: ...r cord 2 2 Water Cable Connections The recommended cooling water flow rate is a minimum of 2 liters min with max water pressure 3 bars Water inlet and drain hoses will be sent together with the equipment See Installation Kit Please see diameters of hoses as below Drain Hose Input diameter 29 mm Outer diameter 33 mm Water Hose Input diameter 5 mm Outer diameter 8 mm 5 16 Please be sure that there a...

Page 11: ... city water This causes input hose to blow out and solenoid valve to be damaged Max water pressure must not exceed 3 bars Well water or hard water causes solenoid valve to be clogged up and broke down due to dirt and lime If the equipment used with well water hydrophore or very hard water water filtering and pressure regulator system must be used Otherwise the equipment will be out of warranty Ple...

Page 12: ... turning speed of the wheel in rpm and PRG buttons These two buttons are used for time setting The last operating speeds as well as the last operating cycle time is always kept in the memory even if when the instrument is turned off completely D OPERATION 1 Platen Installation Align the holes under the platen polishing wheel with the pins on the face plate Place the platen on the base plate with t...

Page 13: ...e Setting For setting time press botton while the STOP button is active Select STT module After that press PROGRAM button to see time adjusting mode Adjust the required time by means of ˆ UP and ˇ DOWN buttons Save the changes by pressing PROGRAM button and use button to get out the programming mode E SERVICE and MAINTENANCE 1 MAINTENANCE 1 1 Daily Maintenance Clean all accessible surfaces with a ...

Page 14: ...ain hole in the bowl with flowing water as shown in Fig 5 Fig 5 Water Drain Hole 1 3 Yearly Maintanance The belt may need adjustment from time to time the transmission being less efficient with inadequate belt tension Pull out the power supply plug Remove the bottom cover to check the belt tension If necessary adjust the belt tigtness by pushing the motor plate backwards or exchange the belts Fig ...

Page 15: ... the water tab is closed Turn the valve ON Vibration on the grinding wheel Dirt on the faceplate or under the grinding wheel Clean the contact surface between grinding wheel and the face plate F ACCESSORIES and CONSUMABLES 1 Accessories 200 MM APPLICATION 31 01 PVC Wheel 200 mm 31 02 Aluminium Wheel 200 mm 31 53 Splash Guard 200 mm 31 04 Paper Ring 200 mm 31 06 Cover 31 10 Special Plexyglass Prote...

Page 16: ...se grinding to make the surface ready for polishing which is the final stage Metkon paper grinding discs are available as Plain back and Foil Back CATCHY System CATCHY system has a high friction foil which makes the new SiC Foil back grinding papers stick very well and at the same time very easy to remove again Traditional PSA back and self adhesive grinding papers are difficult to apply difficult...

Page 17: ...38 050 1000 DEMPAX Ø 300 mm Disc 1000 Grit 38 050 1200 DEMPAX Ø 300 mm Disc 1200 Grit 38 050 2000 DEMPAX Ø 300 mm Disc 2000 Grit 38 050 3000 DEMPAX Ø 300 mm Disc 3000 Grit 38 050 S DEMPAX Ø 300 mm Mix Grinding Paper set 10 of each from 120 grit to 2000 grit Paper Grinding Discs Foil Back for CATCHY System 1 Pack 100 Pcs 38 020 060F DEMPAX F Ø 200 mm Disc 60 Grit 38 020 120F DEMPAX F Ø 200 mm Disc ...

Page 18: ...rinding and MAGNETO II Diamond Grinding Disc for fine grinding offer wonderful advantages Only water is needed No additional diamond suspensions or lubricant The same disc can be used for grinding hard as well as soft materials Very clean working environment Very high edge sharpness and scratchfree surface Very short preparation time MAGNETO Diamond Coarse Grinding Discs 1 Pc Per Pack Order No Cod...

Page 19: ...O H Ø300 COMPO Composite Grinding Disc for Hard Materials 40 020 200 COMPO S Ø200 COMPO Composite Grinding Disc for Soft NF Materials 40 020 250 COMPO S Ø250 COMPO Composite Grinding Disc for Soft NF Materials 40 020 300 COMPO S Ø300 COMPO Composite Grinding Disc for Soft NF Materials Polishing Clothes There are three types of polishing clothes Woven Non Woven and Flocked Woven cloths offer hard s...

Page 20: ...300 mm for 6 micron diamonds 39 025 300 FEDO 3 Ø 300 mm for 3 micron diamonds 39 065 300 FEDO 1 Ø 300 mm for 1 micron diamonds 39 055 300 FEDO 1N Ø 300 mm for 0 25 micron diamonds 39 085 300 COLLO Ø 300 mm for colloidal silica 39 090 300 PETRI Ø 300 mm for petrography 39 005 300 NOWO Ø 300 mm for 6 1 micron diamonds 39 300 SPC MIX Ø 300 mm 1 of each METAPO P METAPO B FEDO 3 FEDO 1 FEDO 1N Diamond ...

Page 21: ... ml bottle with sprayer 39 520 M DUOPAT M A perfect mixture of 3 mic Diamand suspension Diamond Lubricant 500 ml bottle with sprayer 39 530 M DUOPAT M A perfect mixture of 6 mic Diamand suspension Diamond Lubricant 500 ml bottle with sprayer Diamond Lubricant 39 502 DIAPAT Diamond Lubricant Water based 1 0 lt bottle Alumina Products Alumina Suspensions 39 200 ALU MİK Alumina Susp 0 05 Mic 1 0 lt b...

Page 22: ...965 5 OUTER YM 3610 00 BELT PJ 1016 5 OUTER YM 6284 00 MOTOR 0 75KW B14 FLANGE 2 Customer Service Our factory trained assembly personal are at your disposal for customer service Please contact one of the following addresses METKON OFFICE ADDRESSES Head Quarter Metkon Instruments Inc Demirtas Dumlupinar Organize Sanayi Sitesi Ali Osman Sonmez Cad No 14 Bursa TURKEY Tel 90 224 261 1840 Fax 90 224 26...

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