Metso Outotec Lokotrack ST4.10, Driving Instruction

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Page 2: ...Copyright Metso Outotec ...

Page 3: ... buttons are not pressed down 25 1 12 3 Making sure that remote stop button is not pressed down 25 1 12 4 Checking if the manual valves are on 26 1 12 5 Making sure that the battery clamps are attached 26 1 12 6 Charging the battery of Lokotrack unit 26 1 12 7 Charging the battery of radio control device 27 1 12 8 Jump starting the engine with another machine or vehicle 28 1 12 9 Starting the engi...

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Page 5: ... SAFETY Because of the size and weight of the machine pay special attention when moving the machine It is highly recommended that a banksman is used when the machine is moved DANGER GENERAL HAZARD Will cause death or serious injury Read the safety section before working with the machine Only competent and trained personnel are allowed to work with the machine WARNING PERSONAL INJURY HAZARD Can cau...

Page 6: ... injury Pay attention to the machine dimensions to avoid power lines bridges branches and other obstacles NOTICE Make sure the following The process is set to OFF and it will not be started during transportation The driving route is smooth enough Differences in altitude or inclinations do not prevent driving The lighting is appropriate at the site or near the machine The driving surface is not icy...

Page 7: ...top button the key switch of the machine or with the remote stop button located on either the drive control device radio control device or track drive radio remote control Before starting the machine make sure you know the location of the emergency stop buttons 1 2 3 Callout Description 1 On the left side of the machine 2 On the right side of the machine 3 On the service platform Figure 2 Location...

Page 8: ... the machine make sure you know the location of the emergency stop buttons 1 2 Callout Description 1 Remote stop button in drive control device 2 Remote stop button in radio control device Figure 3 Location of remote stop button NOTICE To stop the engine with the remote stop button of the drive control device the drive control device must be connected NOTICE To stop the engine with the radio contr...

Page 9: ... disconnected from the machine immediately after driving and stored in a safe place when not in use Only lift and hold the drive control device by its handles Do not pull the device from the cable or drag or move it otherwise 1 2 3 4 A A B B Callout Description Callout Description 1 Drive control lever left track A forward B backward 3 Drive control lever right track A forward B backward 2 Remote ...

Page 10: ... Grid lifting UP optional Grid lowering DOWN optional 7 Remote stop push and pull button Crushing screening hydraulic operations and the engine are stopped 3 Mode selection Track drive UP Process DOWN 8 Track drive mode Increase engine rpm track driving speed UP Decrease engine rpm track driving speed DOWN Process Start feed UP Stop feed DOWN 4 Activate grid tilt sequence UP optional Stop process ...

Page 11: ...erything is secured in place 3 Check the inclinations approach angle and departure angle of the machine 5 15 Figure 6 Maximum inclinations NOTICE On steep slope the back end engine must be on the downhill side 10 5 Figure 7 Maximum approach and departure angle The ground clearance of the screen end 5 can be increased by lifting the screen For instructions see Increasing the ground clearance NOTICE...

Page 12: ...ive control device 4 Manual valves ON OFF Activates and deactivates the hydraulic cylinder functions 5 Control display Interface for the user to operate the control system 6 Emergency stop button Shuts down all processes including the engine 7 Process stop Stops the screening process in sequence 8 Process start Starts the screening process in sequence 9 Engine start and stop Push button for starti...

Page 13: ...requisites The machine is positioned on a level ground with the engine running To start the engine see Starting the engine The need of increasing ground clearance can vary case by case Increase the ground clearance according to need but pay attention to how much room there is on top of the machine The following figure shows the overview of increasing the ground clearance NOTICE Increasing the grou...

Page 14: ... bottom deck side conveyor you can open the hand rails if needed The locking pins are attached to the hand rail with a chain A B Figure 11 Opening the hand rail A Remove the locking pin B Remove the other locking pins 3 pcs 2 After you have opened the lockings unfold the hand rail Figure 12 Hand rail is unfolded and locking pins are removed ...

Page 15: ...ed lever for using manual valves Now you can use the manual valves Figure 13 Manual valves ON OFF push button 4 Open the locking of bottom deck side conveyor 1 Figure 14 Mechanical locking of bottom deck side conveyor left side of the machine 5 Open the locking pin 1 6 Turn the top of the bottom deck side conveyor upwards using the Bottom deck side conveyor folding OUT IN control 8 NOTICE Make sur...

Page 16: ...valve for unfolding the bottom deck side conveyor Raising the screen 1 Using the Screen UP DOWN control 4 raise the screen angle slightly by moving the screen angle control to the RAISE position Raise the screen angle enough to relieve the pressure on the adjustment sleeves 1 and locking pins 2 4 2 1 3 ...

Page 17: ...ves 1 to the desired hole and replace the locking pins and clips 2 in the screen angle trestle 3 NOTICE Make sure that both trestles are adjusted equally failure to do so will damage the screen box assembly 6 Using the Screen UP DOWN control 4 lower the screen angle trestle 3 by moving the Screen UP DOWN control 4 to the LOWER position Lower the screen angle trestle 3 so that it rests securely on ...

Page 18: ...EXPLOSION HAZARD Can cause death or serious injury Never use startup spray or similar to help the engine start because it might cause a destructive explosion in the induction manifold WARNING PERSONAL INJURY HAZARD Can cause death or injury or serious injury Before starting the machine make sure that there are no persons in the area whose safety may be endangered Walk around the machine and make s...

Page 19: ...45 seconds The control system starts up and the display shows Engine starting is enabled b If the display shows alarms see instructions from Troubleshooting 5 Check the fuel level from the Message field 1 of main control panel display Another way is to tap Information views 2 and then tap Engine information 3 and check the value 4 If there is no fuel or the fuel level is very low refill Make sure ...

Page 20: ...ine oil fuel coolant or hydraulic fluid leaks 1 8 CONNECTING THE CONTROL DEVICE Proceed to either of the two sections below depending on the control method you want to use Connecting the drive control device Connecting the radio control device 1 8 1 CONNECTING THE DRIVE CONTROL DEVICE 1 Locate the drive control device You can find the drive control device in a tool box in the middle part the machi...

Page 21: ...l device plug The drive control device cannot be used if the radio control mode is switched on 4 On the main control panel make sure that the radio control mode ON OFF switch is in position 0 OFF Figure 24 Radio control switch in position 0 OFF 1 8 2 CONNECTING THE RADIO CONTROL DEVICE NOTICE Before using the radio control device check if the local laws and regulations allow the use of radio signa...

Page 22: ...ne straight move both radio control levers simultaneously to the same direction When turning the machine use only one lever at the time Check the directions of radio control levers compared to the directions of the machine from Driving directions NOTICE When turning avoid driving tracks in opposite directions For description of the functions of radio control device see Radio control device 1 This ...

Page 23: ...mode and then adjust the engine speed to around 1000 rpm to avoid stalling the engine 5 To familiarize yourself with the drive controls and to check that track drive works properly use the radio control levers to drive the machine 0 5 m 20 in straight and stop NOTICE Be aware of the driving conditions Weather or ground conditions firmness of the ground can affect the traction If driving on uneven ...

Page 24: ...and can support the weight of the machine To drive the machine straight move both radio control levers simultaneously to the same direction When turning the machine use only one lever at the time Check the directions of radio control levers compared to the directions of the machine from Driving directions NOTICE When turning avoid driving tracks in opposite directions For description of the functi...

Page 25: ...mode and then adjust the engine speed to around 1000 rpm to avoid stalling the engine 5 To familiarize yourself with the drive controls and to check that track drive works properly use the radio control levers to drive the machine 0 5 m 20 in straight and stop NOTICE Be aware of the driving conditions Weather or ground conditions firmness of the ground can affect the traction If driving on uneven ...

Page 26: ...of the engine For locations of emergency stops see Emergency stop locations NOTICE Make sure there is no feed system running when approaching the machine 1 Before stopping the engine let the engine to idle cool down for approximately 5 minutes 2 Shut down the engine In the control panel push the engine start stop button Figure 30 Engine start stop button 3 Turn the control panel key switch to OFF ...

Page 27: ...arging the battery of Lokotrack unit p 26 or Jump starting the engine with another machine or vehicle p 28 or Starting the engine with jump starter p 28 or Making sure that the battery clamps are attached p 26 Engine start failed Engine did not start Engine start is prevented Making sure that the main switch is ON p 24 or Making sure that the emergency stop buttons are not pressed down p 25 or Mak...

Page 28: ...drive does not work Drive control device or radio control device was connected before starting the engine The machine cannot be driven to any direction Reconnect Reactivate the control device Engine is not running properly or it suddenly stopped Fuel tank is empty The machine cannot be driven Checking the fuel level p 28 Engine is not running properly or it suddenly stopped When driving on a slopi...

Page 29: ...y stop button is pressed down reactivate it by pulling the red knob Figure 33 Emergency stop button 1 12 3 MAKING SURE THAT REMOTE STOP BUTTON IS NOT PRESSED DOWN If the remote stop button is pressed down a message A17 Remote stop active is displayed in the top left corner of the main control panel display 1 From the drive control device or from the radio control device make sure that the remote s...

Page 30: ...shown in the display indicating that the manual valves are on 2 Make sure that the manual valves are off Figure 34 Manual valves ON OFF push button 1 12 5 MAKING SURE THAT THE BATTERY CLAMPS ARE ATTACHED 1 Locate the battery and check if the battery clamps are attached properly Figure 35 Battery location 2 If the battery clamps are loose attach them 1 12 6 CHARGING THE BATTERY OF LOKOTRACK UNIT 1 ...

Page 31: ...ansmitter is ON but not yet operational Flashing green Transmitter is operational Red light blinking Low battery Fast charging 1 Insert the discharged battery into the battery compartment and snap into place The charge LED flashes for 2 seconds then stays lit 2 Press FAST CHARGE The FAST CHARGE LED also lights up and stays lit When the READY LED lights up and the CHARGE and FAST CHARGE LEDs turn O...

Page 32: ...ct the jump cables to the portable jump starter while it is still in the off position If the cables are permanently attached to the unit you can ignore this step 2 Connect the positive red jumper clamp to the positive terminal of the vehicle s battery and the negative black clamp to the negative terminal of the stalled battery Make sure that the clamps are properly connected so that when the vehic...

Page 33: ...elp information will help you to understand the functions of the machine NOTICE If there is a malfunction that is preventing the track driving it must be fixed before proceeding If necessary contact Metso Outotec In a problem situation check if there are any active alarms 1 From the main view check if the alarm indicator 1 is red or grey a Red color Active alarm or warning b Grey color No active a...

Page 34: ...g You do not need to acknowledge alarms or warnings They will change inactive automatically after the cause has been fixed 777 1 777 4 777 5 2 3 6 Callout Description Callout Description 1 List of alarms and warnings red dot indicates active alarm 4 Message type and activity 2 List of all events alarms warnings and event messages 5 List field 3 List of diagnostic messages of the engine 6 Tap any r...

Page 35: ...o control device is pressed down 1 Reactivate the remote stop button by pulling the red or black knob depending on the control device you are using For the location of remote stop button see Remote stop location 1 12 13 HANDLING THE EMERGENCY STOP ALARM If the emergency stop alarm is active one or more emergency stop buttons are pressed down 1 Reactivate the emergency stop buttons by pulling the r...

Page 36: ...ther refilling the hydraulic oil nor engine coolant does not solve the problem consider arranging help from a third party for example a hoist crane or another vehicle which could be used for moving the machine to more even ground 1 12 15 CHECKING THE HYDRAULIC OIL LEVEL AND POSSIBLE LEAKS If the hydraulic oil level is too low an alarm for example A7 Engine running prevent Low hydraulic oil level i...

Page 37: ...the inclination angle of the machine is not too large See Preparing for driving and Correcting too large inclination angle of the machine 5 Try starting the engine again 1 12 16 OPENING THE HYDRAULIC SHUT OFF VALVE If the hydraulic shut off valve is closed a message A5 Engine running prevented Hydraulic main valve closed is displayed in the message field on the top left corner of the main control ...

Page 38: ...e is displayed in the message field on the top left corner of the main control panel display Check the hydraulic oil temperature by doing the following 1 From the main view of the control panel display tap Information views 3 2 Tap ST information 1 1 2 3 Callout Description 1 ST information view 2 Hydraulic oil temperature 3 Information views Figure 46 ST information view The hydraulic oil tempera...

Page 39: ...s active the Status symbols 3 have some other color than grey or yellow For enabling track driving tap the Stop button 4 for those devices that have some other color than grey or yellow in their status symbol a Wait for the status symbol to get grey color and then you can activate the track driving again 1 3 1 4 2 1 Callout Description 1 Process control views 2 Manual controls one view 3 Status sy...

Page 40: ...DRIVING INSTRUCTIONS 36 D100014616 EN 398 0 EN 2021 06 22 DRIVING INSTRUCTIONS Figure 48 Process stop button ...