MGE UPS Systems EPS 6000, Installation Manual

Page 1: ...EPS 6000 UPS Uninterruptible Power Systems Installation Manual...

Page 2: ...l interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at...

Page 3: ...7373 86 130035 00 B00 11 96 Copyright 1997 MGE UPS Systems Inc All rights reserved Printed in U S A MGE UPS Systems 1660 Scenic Avenue Costa Mesa CA 92626 714 557 1636 EPS 6000 Uninterruptible Power...

Page 4: ...enance of the product Seller will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to Seller s factory or for preparation work for field...

Page 5: ...ection II Installation Single Module Systems 2 0 Scope 2 1 2 1 Receiving 2 1 2 2 Handling 2 1 2 3 Storage 2 1 2 4 Prerequisites to Installation 2 2 2 4 1 Environmental Considerations 2 2 2 4 2 Mechani...

Page 6: ...3 4 3 5 2 2 Bypass AC Input Mains 2 Customer Connections 3 4 3 5 2 3 Battery Connections 3 6 3 5 2 4 Power Connections Inter Cabinet 3 6 3 5 2 5 AC Output Customer Connections 3 6 3 5 2 6 Customer Con...

Page 7: ...n With Two 375 kVA UPS Modules 1 7 1 8 Single Line Diagram Typical EPS 6000 UPS Shared Installation 1 7 1 9 EPS 6000 Major Internal Components Single Module UPS 150 225 kVA 1 9 1 10 EPS 6000 Major Int...

Page 8: ...Single Module 750 kVA UPS Cabinet 3 1 22 1 23 EPS 6000 Major Internal Components 1500 kVA Static Switch Cabinet SSC 1 23 2 1 Busbars Circuit Breakers and Conduit Landing Panel UPS Module 375 kVA Model...

Page 9: ...ce personnel against safety hazards and or possible equipment damage WARNING A CAUTION notebox indicates infor mation provided to protect the u s e r a n d s e r v i c e p e r s o n n e l a g a i n s...

Page 10: ...this page left blank intentionally EPS 6000 Uninterruptible Power System...

Page 11: ...ear of this manual provides definitions of terms used within the text A separate manual EPS 6000 UPS User s Guide MGE part number 86 130033 00 provides detailed operating instructions for single modul...

Page 12: ...1 2 and 1 4 show single line diagrams of typical single module installations one UPS module and one battery Figure 1 5 shows a 750 kVA EPS 6000 UPS Figure 1 6 shows a single line diagram of a typical...

Page 13: ...Module 150 to 375 kVA UPS With Battery Cabinet Q1 RECTIFIER CHARGER INVERTER BACKFEED PROTECTION STATIC SWITCH Q3BP OPTIONAL Q5N OPTIONAL TO ATTACHED LOAD QF1 BYPASS AC INPUT MAINS 2 MAIN AC INPUT MAI...

Page 14: ...th Battery Cabinet Q1 RECTIFIER CHARGER INVERTER BACKFEED PROTECTION STATIC SWITCH Q3BP OPTIONAL Q5N OPTIONAL TO ATTACHED LOAD QF1 BYPASS AC INPUT MAINS 2 MAIN AC INPUT MAINS 1 INPUT FUSES OUTPUT FUSE...

Page 15: ...th Battery Cabinet Q1 RECTIFIER CHARGER INVERTER BACKFEED PROTECTION STATIC SWITCH Q3BP OPTIONAL Q5N OPTIONAL TO ATTACHED LOAD QF1 BYPASS AC INPUT MAINS 2 MAIN AC INPUT MAINS 1 INPUT FUSES OUTPUT FUSE...

Page 16: ...5 2 S P E 6 6 4 4 0 0 3 6 0 8 4 0 8 4 0 4 2 0 0 3 0 0 6 5 3 6 0 1 6 1 3 4 5 5 4 1 5 2 9 6 2 2 5 0 7 0 0 5 2 5 7 3 6 S P E 6 6 2 2 5 7 3 6 S P E 8 0 2 8 0 2 0 0 3 5 7 3 0 0 7 2 6 1 5 1 1 4 4 4 0 1 6 3...

Page 17: ...GER INPUT FUSES Q5N STATIC SWITCH QF1 OUTPUT FUSES EPS 6000 BATTERY CABINET INVERTER RECTIFIER CHARGER INPUT FUSES STATIC SWITCH EPS 6000 UPS MODULE MAINTENANCE BYPASS CABINET STATIC SWITCH Q2S STATIC...

Page 18: ...2 8 0 5 4 4 4 0 2 2 0 2 9 3 0 7 0 0 5 2 S P E P 6 6 4 4 0 0 3 6 0 8 4 0 8 4 0 4 2 0 0 3 0 0 6 5 1 8 0 1 0 2 3 4 5 5 4 1 5 2 9 6 2 2 5 0 7 0 0 5 2 P 6 6 4 4 5 7 3 6 S P E 0 8 4 0 8 4 0 0 3 5 7 3 0 0 7...

Page 19: ...IND EACH INVERTER OBEZ PCA IBEZ PCA FAN TRANSFORMER FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE ALBZ CHARGER STATIC SW INPUT CONNECTIONS GROUND CONNECTIONS BYP...

Page 20: ...NSFORMER FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE ALBZ CHARGER STATIC SW INPUT CONNECTIONS GROUND CONNECTIONS BATTERY CONNECTIONS OUTPUT CONNECTIONS K3N 1 C...

Page 21: ...R OBEZ PCA IBEZ PCA FAN TRANSFORMER FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE ALBZ CHARGER STATIC SW INPUT CONNECTIONS GROUND CONNECTIONS BYPASS CONNECTIONS...

Page 22: ...R FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE ALBZ CHARGER STATIC SW INPUT CONNECTIONS GROUND CONNECTIONS BATTERY CONNECTIONS OUTPUT CONNECTIONS K3N 1 C3 B3 A3...

Page 23: ...BATTERY CONNECTIONS Q5N OPTIONAL OPTIONAL FRONT VIEW DOORS AND COVERS REMOVED TOP VIEW COVERS REMOVED A12 B12 C12 A2 C1 B1 A1 N12 C2 B2 GROUND CONNECTION BONDING JUMPER SHUNT L2 CURRENT XFMRS BAIZ ACU...

Page 24: ...LBZ ACPZ INVERTERS x6 DC CAPACITERS BEHIND EACH INVERTER RAUZ OBEZ IBEZ FAN TRANSFORMER OUTPUT FUSES F7 F8 F9 K3N STATIC SWITCH K3NZ 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ...

Page 25: ...TIONS BATTERY CONNECTIONS FRONT VIEW DOORS AND COVERS REMOVED TOP VIEW COVERS REMOVED A12B12 C12 C1 B1 A1 GROUND CONNECTION BONDING JUMPER SHUNT L2 CURRENT XFMRS ACPZ L4 ARUZ AC CAPACITORS NEUTRAL CON...

Page 26: ...Y ALBZ APOZ INVERTERS x6 DC CAPACITERS BEHIND EACH INVERTER RAUZ OBEZ IBEZ FAN TRANSFORMER OUTPUT FUSES F7 F8 F9 K3N STATIC SWITCH K3NZ 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 AL...

Page 27: ...optional Q5N optional Input Connections Bonding jumper Shunt CT 4ea Induction Filter 2 ea one on other side AC capacitors 2ea one on other side Induction filter 2ea one on other side Cooling fans 2ea...

Page 28: ...INVERTERS x6 AC OUTPUT CAPACITOR ASSY ALBZ K3N K3NZ DC CAPACITORS BEHIND EACH INVERTER FAN TRANSFORMER FB9 OUTPUT FUSES FB1 TO FB8 AC CAPACITOR ASSEMBLY FANS x 8 6 6 5 4 3 2 1 5 4 3 7 8 1 2 FB4 FB3 F...

Page 29: ...DC CAPACITORS BEHIND EACH INVERTER OBEZ PCA IBEZ PCA FAN TRANSFORMER FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE OUTPUT FUSES POWER INTERCONNECT 1 EPOZ FB1 TO...

Page 30: ...ding jumper Shunt CT 4ea Induction Filter 2 ea one on other side AC capacitors 2ea one on other side Induction filter 2ea one on other side Cooling fans 2ea BAIZ Input fuses F1 F2 F3 Input Filter Capa...

Page 31: ...OVED INVERTERS x6 AC OUTPUT CAPACITORS ALBZ K3N K3NZ DC CAPACITORS BEHIND EACH INVERTER FAN TRANSFORMER FB9 OUTPUT FUSES FB1 TO FB8 AC CAPACITOR ASSEMBLY FANS x 8 6 6 5 4 3 2 1 5 4 3 7 8 1 2 FB4 FB3 F...

Page 32: ...ITORS BEHIND EACH INVERTER OBEZ PCA IBEZ PCA FAN TRANSFORMER FB9 1 GTCZ PCA 2 SRIZ PCA 3 CRIZ PCA 4 CROZ DO6Z PCA 5 AROZ PCA 6 ALEZ PCA CARD CAGE OUTPUT FUSES POWER INTERCONNECT 1 EPOZ FB1 TO FB8 AC C...

Page 33: ...hops the DC voltage supplied from either the rectifier battery charger or the battery system into a three phase AC voltage An AC output filter is used to achieve a computer grade sinewave output volta...

Page 34: ...mization of the DC voltage level as a function of the temperature ensuring that the battery is properly charged to preserve its longevity The static switch cabinet SSC provides an electrical path betw...

Page 35: ...00 UPS can be equipped with an isolation or autotransformer on both the input and output The transformer provides battery isolation or voltage step up or step down as required for the particular insta...

Page 36: ...tons Alarm test reset pushbutton Audio reset pushbutton ES 9000 interface For single module systems an interface to an IBM ES 9000 mainframe computer is available This option provides four 4 sets of n...

Page 37: ...ging Total harmonic distortion 2 linear load THD 4 for 100 non linear load with a crest factor of up to 3 5 Dynamic regulation 0 5 for balanced load 2 5 for 100 unbalanced load Dynamic response 5 for...

Page 38: ...tude sea level to 1 000 meters sea level to 3 280 feet without derating 1 000 to 2 000 meters 3 280 to 6 560 feet derate operating temperature to a maximum of 28 C 82 F Accoustic noise A V k n i g n i...

Page 39: ...oltage 480 VAC Frequency 60 Hz Phases 3 Wires 4 wires plus ground Current 2 000 Amperes Power factor 0 8 lagging Height 1 981 mm 78 in Depth 1 219 mm 48 in Width 1 829 mm 72 in Weight 1 310 kg 2 900 l...

Page 40: ...this page left blank intentionally EPS 6000 Uninterruptible Power System...

Page 41: ...ents for damaged components should be ordered through MGE Customer Support Services at 1 800 438 7373 Carefully follow the handling instructions attached to the shipping materials EPS 6000 enclosures...

Page 42: ...ry cabinet s may be placed adjacent to the UPS module on the right side when viewed standing in front and facing the module or may be installed as stand alone cabinets Auxiliary cabinet s are placed t...

Page 43: ...allet placement alignment and mechanical connections Remove the packing materials and lift the enclosures to remove the pallets Refer to the handling instructions and installation drawings supplied wi...

Page 44: ...rce is used to supply both main AC input mains 1 and bypass AC input mains 2 connections the bypass AC input is derived from the main AC input by a set of jumpers These jumpers are installed at the fa...

Page 45: ...it Breakers and Conduit Landing Panel 2 1 UPS Module Viewed from the Bottom 375 kVA Model ON OFF Q3BP A B C ON OFF Q5N A B C POS NEG ON OFF Q1 A B C NEUTRAL GND 2 5 Installation Single Module Systems...

Page 46: ...TREZ BEHIND PLATE EPOZ FB1 TO FB8 AC CAPACITOR ASSEMBLY FANS x 8 6 6 5 NEUTRAL 4 3 2 1 1 2 3 4 5 6 5 4 3 7 8 1 2 Q1 A3 B3 C3 INPUT CONNECTIONS Q4S A5 B5 C5 BYPASS CONNECTIONS Q3BP A4 B4 C4 OUTPUT CONN...

Page 47: ...lation Side plates must be installed first then back and front plates For installations flush mounted against back or side walls those kick plates can be left off This section presents the procedure t...

Page 48: ...wing instal lation of the system and this sequence should be followed any time that the EPS 6000 UPS is being restarted from an off condition i e after the UPS has been powered down by removing the up...

Page 49: ...The green load protected LED will flash for about 3 seconds indicating that the inverter is starting j The UPS will automatically transfer the load to the UPS inverter output The green load protected...

Page 50: ...this page left blank intentionally EPS 6000 Uninterruptible Power System...

Page 51: ...rvices Carefully follow the handling instructions attached to the shipping materials EPS 6000 enclosures are shipped on a shipping pallet for protection Do not move the enclosures more than a few feet...

Page 52: ...viewed standing in front and facing the module or may be installed as stand alone cabinets Auxiliary cabinet s are placed to the left of each UPS module Floor loading must be considered when installi...

Page 53: ...nts as applicable Move the EPS 6000 UPS module battery cabinet s if any and auxiliary cabinet s if any to their final location as described in the Mechanical considerations section For cabinets instal...

Page 54: ...ach UPS module Complete wiring instructions for your installa tion are provided on the installation drawings supplied with the equipment For systems without input isolation the input power connections...

Page 55: ...re Busbars Circuit Breakers and Conduit Landing Panel 375 kVA UPS 3 1 Module Viewed From the Bottom ON OFF Q5N A B C POS NEG ON OFF Q1 A B C NEUTRAL GND 3 5 Installation Shared Systems Installation ma...

Page 56: ...t inter cabinet cables and hardware are provided by MGE the customer is responsible for installing these cables Some cabling must be supplied and installed by the customer The installation drawings su...

Page 57: ...in a loop type configuration from the APOZ PCA in the first UPS module continuing to the APOZ PCA in the last UPS module then back to the APOZ PCA in the first UPS module Once all connections have be...

Page 58: ...intake at the front bottom of the enclosures and that the air exhaust at the top rear of the enclosures is free of obstructions In the individual UPS modules Input isolation circuit breaker Q1 is in t...

Page 59: ...2 Close the upstream circuit breaker Q4S that supplies the bypass input to the SSC The SSC will come on line after about ten 10 seconds the wrap around circuit breaker Q2S will automatically close 3 C...

Page 60: ...nd remain on On the SSC the green load protected LED will turn on 6 As the remaining UPS modules are turned on per step 4 above their respective green load protected LEDs flash for three seconds then...

Page 61: ...bber gloves and boots 4 Do not lay tools or metal parts on top of batteries 5 Disconnect charging source prior to connecting or disconnecting battery terminals 6 Determine if the battery is inadverten...

Page 62: ...for your installation will vary depending on the type of maintenance planned on site and the configuration of your UPS system Having the replacement parts on hand will prevent any unacceptable delays...

Page 63: ...phanumeric display The LCD display above the hidden panel behind the drop down cover on the UPS module and the SSC Ambient air temperature The temperature of the surrounding air Ambient noise The nois...

Page 64: ...one degree Celsius Carrier The company or individual responsible for delivering goods from one area to another CB Circuit breaker Conduit A flexible or rigid tube surrounding electrical conductors C...

Page 65: ...Liquid crystal display LED Light emitting diode LEG or Leg Inverter leg Load protected The attached load is being supplied by the UPS module inverter output and the battery is available in the event...

Page 66: ...ed by the stored energy in the battery system OV Over voltage Packing list The list of articles included in a given shipment P F Power factor Q1 UPS input isolation circuit breaker Q3BP Optional maint...

Page 67: ...ht of a given volume of substance such as electrolyte to that of an equal volume of another substance such as water used as a reference SSC Static switch cabinet in shared systems Sync or synch Synchr...

Page 68: ...C Volts of direct current Via By way of VPC Volts per cell the measure of the electrical potential of a storage cell such as a battery XFMR Transformer g 6 Glossary EPS 6000 Uninterruptible Power Syst...

Page 69: ...ion Manual 86 130035 00 I would like to report the following problems with this document ____________________________________________________________________________ __________________________________...

Page 70: ......

Page 71: ......

Page 72: ...Nothing will stop you now 1660 Scenic Avenue Costa Mesa California 92626 714 557 1636 www mgeups com...