Mi-T-M ACD Series, Operator'S Manual

Page 1: ...RISK OF INJURY READ ENTIRE MANUAL BEFORE OPERATING THIS MANUAL IS AN IMPORTANT PART OF THE AIR COMPRESSOR AND MUST REMAIN WITH THIS UNIT 120 GALLON INDUSTRIAL DUPLEX AIR COMPRESSOR OPERATOR S MANUAL Copyright 2009 Mi T M Corporation 37 1050 E F S 083018 ...

Page 2: ...RISK OF AIR COMPRESSOR DAMAGE 7 AIR COMPRESSOR SPECIFICATIONS 8 FEATURE DRAWINGS REVIEW 8 11 NOTES 12 PREPARATION INSTRUCTIONS 14 15 INITIAL SET UP 14 LOCATION 14 ELECTRICAL 15 PRE START CHECKLIST 15 OPERATING INSTRUCTIONS 16 START UP 16 SHUTDOWN 16 MAINTENANCE INSTRUCTIONS 17 TROUBLESHOOTING 18 20 WARRANTY 21 WARNING This product can expose you to chemicals including Lead which is known to the St...

Page 3: ...ur new Mi T M Air Compressor You can be assured your Mi T M Air Compressor was constructed with the highest level of precision and accuracy Each component has been rigorously tested by technicians to ensure the quality endurance and performance of this air compres sor This operator s manual was compiled for your benefit By reading and following the simple safety installa tion and operation mainten...

Page 4: ...nection of the equipment grounding conductor can result in a risk of electrocu tion Check with a qualified elec trician or service personnel if you are in doubt as to whether the system is properly grounded Always be certain the unit is re ceiving proper voltage 5 of the voltage listed on the name plate Before installing electrical connections be certain the power switches are in the OFF position ...

Page 5: ...KE if spraying flammable material Locate the air compressor at least 20 feet away from the spray area An additional hose may be required Never place objects against or on top of air compressor Oper ate air compressor at least 12 inches away from any wall or obstruction that would restrict proper ventilation Drain air tank daily or after each use to prevent moisture buildup in the air tank If air t...

Page 6: ...ur from the compressed air stream Never inhale air from the air com pressor either directly or from a breathing device connected to the air compressor Operate air compressor only in a well ventilated area Follow all safety instructions provided with the materials you are spraying Use of a respirator may be re quired when working with some materials Never allow any part of your body or other materi...

Page 7: ... compressor Never allow children or adoles cents to operate this air com pressor Stay alert watch what you are doing Do not operate the air compressor when fatigued or under the influence of alcohol or drugs Know how to stop the air com pressor Be thoroughly familiar with controls Do not operate air compressor without an air filter Do not operate air compressor in a corrosive environment Always op...

Page 8: ...10 1750 15 3 0214 890 1750 Voltage Amps Hp Phase ACD 230 200 230 460 46 2 32 2 27 6 13 8 5 1 3 3 3 ACD 230 200 230 460 62 46 40 20 7 5 1 3 3 3 ADD 230 200 230 460 78 61 6 53 6 26 8 10 1 3 3 3 AED 200 230 460 88 76 38 15 3 HP Voltage Amps Phase 5 230 23 1 1 5 200 16 1 3 5 230 460 13 8 6 9 3 7 5 230 31 1 7 5 200 23 3 7 5 230 460 20 10 3 10 230 39 0 1 10 200 30 8 3 10 230 460 26 8 13 4 3 15 200 44 0 ...

Page 9: ...ir Tank Pressure Gauge 9 Decal Operating Instructions 10 Decal Maintenance Instructions 11 Decal Danger Warning Caution 12 Ventilation Openings 13 Beltguard 14 Pump Discharge Line 15 Air Tank Assembly 16 Aftercooler Option 17 Pnuematic Tank Drain Option 18 Tank Inspection Openings ACD 120 GALLON DUPLEX M SERIES FEATURES 120 GALLON COMPRESSOR 2 STAGE INDUSTRIAL DOES NOT INCLUDE POWER CORD POWER PLU...

Page 10: ...rough the check valve and or the pilot valve and into the air tank MOTOR PRESSURE SWITCH This switch is used to start or stop the air compres sor The switch will provide automatic power to the motor to start when the air tank pressure is below the factory set cut in pressure The pressure switch stops the motor when the air tank pressure reaches the factory set cut out pressure For safety purposes ...

Page 11: ...ll alternate lead lag when in the alternate position LOW OIL SHUT DOWN the low oil sensor will not allow the unit to start when oil level falls below an adequate level VIBRATION ISOLATOR PADS Isolators protect the unit from vibration during use They also make installation on unlevel surfaces easier PNEUMATIC DRAIN Drains liquid from tank automatically as the water level rises in the tank ELECTRIC ...

Page 12: ...ATING AND MAINTENANCE INSTRUCTIONS DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR UNTIL YOU HAVE READ AND UNDERSTOOD ALL SAFETY PRECAUTIONS AND INSTRUCTIONS LISTED IN THIS MANUAL INCORRECT OPERATION OF THIS UNIT CAN CAUSE SERIOUS INJURY DO NOT ALTER OR MODIFY THIS EQUIPMENT IN ANY MANNER ...

Page 13: ...lace air compressor on a concrete surface at least 12 inches away from obstacles that may prevent proper ventilation Place the flywheel side of the unit toward the wall Do not place air compressor in an area where there is evidence of oil or gas leaks where flammable gas vapors or materials may be present where air temperatures fall below 32 F or exceed 104 F where extremely dirty air or water cou...

Page 14: ...F ELECTRICAL SHOCK THIS PRODUCT MUST BE GROUNDED IF THERE SHOULD BE A MALFUNCTION OR BREAKDOWN GROUNDING PROVIDES A PATH OF LEAST RESISTANCE FOR ELECTRIC CURRENT TO REDUCE THE RISK OF ELECTRIC SHOCK PRE START CHECKLIST 1 Check oil level Add if necessary a For proper lubrication the compressor shall not be operated below the minimum or above the maximum RPM recommended for the various models b Main...

Page 15: ...the adjusting bolt at the end of the base Retighten motor hold down bolts Note Do not over tighten bolts Note Electric Motor grease once a year with a good grade of lithium ball bearing grease or as directed by the motor manufacturer 3 Remove any moisture in the air compressor air tank NEVER attempt to open the Air Tank Drain Valve when more than 10 PSI is in the air tank Remove excessive pressure...

Page 16: ...0 psi Alternate pump1 and pump 2 will alternate which pump leads and lags When the pressure drops below set pressures 140 110 psi Pump 2 pump 2 will lead and begin pumping every time the tank pressure falls below 140 psi Pump 1 will lag and begin pumpping once the tank pressure is below 110 psi SHUTDOWN 1 To stop the air compressor remove power to the unit 2 Drain air from the air tanks by releasi...

Page 17: ... IT COULD RESTART AT ANY TIME MAINTENANCE INSTRUCTIONS THE PUMP OIL MUST BE CHANGED AFTER THE FIRST 100 HOURS OF OPERATION AND EVERY 1000 HOURS OR 3 MONTHS WHICHEVER COMES FIRST EVERY TWO YEARS AN AUTHORIZED SERVICE TECHNICIAN SHOULD CHECK THE CHECK VALVE INTAKE VALVES AND DELIVERY VALVES AC Ele Maintenance Chart MAINTENANCE CHART PROCEDURE DAILY WEEKLY MONTHLY 1000 HOURS Check pump oil level X Oi...

Page 18: ...ny appliances being oper ated on same circuit Incorrect voltage incorrect sized circuit breaker fuse or motor Defective motor Defective Check Valve or Motor Pressure Switch Motor Pressure Switch not oper ating correctly REMEDY Move Motor Pressure Switch to AUTO position Turn unit off wait 5 minutes then press Motor Thermal Overload until click is heard Reset circuit breaker or replace fuse if nece...

Page 19: ...ve Safety Relief Valve Excessive air tank pressure Defective gaskets Defective Motor Pressure Switch Damaged inlet reed valve REMEDY Tighten pulley and or flywheel Add correct amount of oil Remove cylinder head and inspect Clean or replace valve plate STOP THE AIR COMPRESSOR Contact Mi T M Customer Ser vice Allow the air compressor to build pressure to the maximum al lowed Turn off and brush a soa...

Page 20: ...n piston rings or scored cyl inder Water in oil due to condensation Reversed wiring REMEDY Remove power to the machine If the electrical contacts are welded together replace the pressure switch Limit the air usage to the capac ity of the air compressor Either use a smaller tool or a larger air compressor Drain air tank after every use Drain air tank more often in humid weather and use an air line ...

Page 21: ...nty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse accidents operation at other than recommended voltage pressures or temperature improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty 4 Labor charges loss or damage...

Page 22: ...22 Stationary Electric Air Compressor Manual Manufactured by Mi T M 8650 Enterprise Drive Peosta IA 52068 563 556 7484 Fax 563 556 1235 ...