MICRO-EPSILON scanCONTROL2800, Instruction Manual

Page 1: ...O C MICRO EPSILON By far the better solution SENSORS SYSTEMS 2D 3D Line Triangulation Instruction Manual scanCONTROL2800 2810...

Page 2: ...O EPSILON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 D 94496 Ortenburg Tel 49 85 42 1 68 0 Fax 49 85 42 1 68 90 e mail info micro epsilon de www micro epsilon com Certified acc to DIN EN ISO 9001 2...

Page 3: ...3 Mode Button 13 3 4 4 LED Indicators 13 4 Delivery 14 4 1 Items Included 14 4 2 Storage 14 5 Mounting 14 5 1 Attachment and Mounting of the Sensor 14 5 2 Attachment and Mounting of the Controller 19...

Page 4: ...eld 29 8 3 2 Calibration 31 8 4 Error Effects 32 8 4 1 Degree of Reflection on the Target Surface 32 8 4 2 Color Differences 32 8 4 3 Temperature Effects 32 8 4 4 Extraneous Light 32 8 4 5 Mechanical...

Page 5: ...ontroller Voltage supply must not exceed specified limits Damage or failure of the controller and or of the sensor Voltage supply and the display output device must be connected according to safety re...

Page 6: ...to the standards EN 55011 Class B 05 200 Emitted interference EN 61 000 6 2 08 2002 Immunity to interference The measurement system fulfills the requirements when the guidelines described in the oper...

Page 7: ...rer 2 1 Laser Class 2M Sensors with a maximum laser power up to 15 mW see Chap Technical Data are classified in Laser Class 2M IIM Accordingly the following applies With laser equipment of the Class 2...

Page 8: ...IIIB laser sensors are notifiable and a laser protection officer is required either Mark the laser area recognizable and everlasting During operation the laser area has to be restricted and marked If...

Page 9: ...open during measurement Fig 2 1 True reproduction of the sensor with its actual location of the warning label 3 Functioning Principle Technical Data 3 1 Brief Description 3 1 1 Measurement Principle...

Page 10: ...ements areeither output via two analog outputs x z profile or parameters or can interact with a PLC via the digital inputs outputs Advantages of the used CMOS array difference to normal video matrices...

Page 11: ...rate measuring points s Light source Laser class EN 60825 1 Laser switch off Permissible extraneous light fluorescent lamp Operating temperature Storage temperature Electromagnetic compatibility EMC V...

Page 12: ...a commercially available 9 pole extension cable plug socket Only one of these interfaces can be active The lower data rate permits only a lower measurement rate compared to FireWire 3 3 3 Switching S...

Page 13: ...icators Light emitting diodes on the controller signal power on The green power on LED lights when the operating voltage is applied laser on The green LED is out when the laser is off see Chap 3 3 5 T...

Page 14: ...ing for completeness and damage in transit If items are damaged or incomplete please contact the manufacturer or supplier 4 2 Storage Storage temperature 20 to 70 C Air humidity 5 95 non condensing 5...

Page 15: ...9 5 64 Thread edh o le M 4m ax 6deep 0 22 11 33 44 0 17 5 46 7 72 W indow laser 9free W indow optics 21x18free LED H ole 4 5 0 4 5 64 59 5 60 5 78 0 5 38 104 108 5 18AF 0 4 22 40 0 5 104 54 5 M ountin...

Page 16: ...cal values displacement of the measuring field depends on the sensor tolerance appr 5 3 12 50 1 97 55 2 17 62 5 2 46 25 98 0 17 5 69 48 71 69 2 72 50 1 97 1 55 2 17 1 62 5 2 46 25 98 6 24 18 71 22 87...

Page 17: ...0 4 22 40 0 4 5 59 5 64 Threaded holeM 4 m ax 6deep 0 4 5 59 5 60 5 64 78 0 5 62 125 120 5 18AF H ole 4 5 0 5 79 5 120 5 0 4 22 40 M ountinghole M 4 6deep Fig 5 3a Dimensional drawing scanCONTROL28x0...

Page 18: ...ement of the measuring field depends on the sensor tolerance appr 5 Mounting Fig 5 4 Measuring field assignment scanCONTROL28x0 100 3 12 115 4 53 245 9 65 145 5 71 100 3 94 0 17 5 69 74 2 91 95 3 74 1...

Page 19: ...gged on again after mounting The controller should be mounted such that the function indicating LEDs are not hidden When mounting the controller particular care is needed in the routing of the cables...

Page 20: ...connections Use the recommended standard connecting cable optional accessory Connect the connecting cable to the PC only after concluding the driver installation because otherwise problems can occur...

Page 21: ...in both valid and also invalid values The latter occur at places where no measurement is possible e g with partial shading holes in the target etc In this case the error value for z is output The rang...

Page 22: ...suring field sizes The values from the technical data drawings and inspection log are the decisive values Tab 6 5 Benchmark values for analog measurements x axis e p y T 5 2 0 0 8 2 T L L 0 0 1 0 0 8...

Page 23: ...ommend the use of the FireWire standard connecting cable from the optional accessories Further information and links can also be found in the Internet e g under http www vxm com 21R 49 html or via a s...

Page 24: ...re connector view on solder pin side male cable connector 1 5 11 15 6 10 Tab 6 7 Pin assignment Synchron socket Fig 6 6a Synchron connector on the controller Fig 6 5 Output circuit of the error and mo...

Page 25: ...put circuit are configured in the standard version as laser on off and mode inputs They can be directly controlled by open collector transistor inputs or relay contacts The power supply 24 V DC is int...

Page 26: ...in a scaling error of 0 1 The load capacitor CL can typically be 4 7 nF ceramic capacitor for noise reduction Pay attention on the cable capacity regarding the high frequency limit detail accuracy Co...

Page 27: ...ud Data format 8 data bits no parity 2 stop bits Max cable length 10 m 7 3 Pin Assignment 7 4 Digital Measurement Output Value range Computation of the measurement in mm from the digital value numeric...

Page 28: ...nstration program with illumination control The time preset of the user is used as initial value for the automatic regulation It should be so largely selected that in the darkest place of the profile...

Page 29: ...d the lower edge the end of the measurement range The corners of the read out image field are located on a grid with a pitch of 128 pixels A change of image field is only possible on this pitch of 128...

Page 30: ...4 x 1024 Index x 0 1 2 3 4 5 6 7 4 3 2 1 0 1 2 3 128 Huge Small Standard Large Distance z Index z A slight displacement of the measuring field is possible and depends on sensor The actual measuring fi...

Page 31: ...ard measurement range there was no exceeding of the limit It can be seen that an extension of the measuring field is more effective in the width than in the depth if the measurement error should not s...

Page 32: ...ful matching of the exposure to the target surface is recommended 8 4 3 Temperature Effects During initial operation a warm up time of at least 20 minutes is required in order to achieve a constant sp...

Page 33: ...of a different evaluation method see Chap 11 is probably 8 4 7 Shadows Laser line The fan shape of the laser line inevitably leads to partial shading of vertical edges To render these regions visible...

Page 34: ...hreshold and the evaluation over the largest area only highest integral intensity in the controller are useful Furthermore these reflections can be suppressed by the sensor parameters laser power and...

Page 35: ...are accepted The terms of the purchasing contract apply in full MICRO EPSILON will specifically not be responsible for eventual consequential damages MICRO EPSILON always strives to supply the custom...

Page 36: ...ion cable for sensor 4 75 m long qualified for drag chain use male male CE2800 8 SB Extension cable for sensor 8 m long qualified for drag chain use male male CE2800 8 SS Connection cable for sensor 7...

Page 37: ...g field value is determined by addition of the row and column index 13 2 Possible Measuring Fields Column index Row index i IMPORTANT Measuring fields with a measuring field value 1 enable a fast read...

Page 38: ...i w s s i r e b m u n e d o m r e s u y e k g n o l h t i w e l b i s s o p g n i v a s n o i s s e r p e d r e f s n a r t d n a g n i s s e c o r p a t a D p u o r G _ _ g n o l x 2 t r o h s x 1 n...

Page 39: ...S N 12040105 Messung vom 13 12 2004 14 48 01 Protokoll vom 13 12 2004 15 04 26 Target Micro Optronic Standardtarget Matt Metall Version 1 30 5 0 ebenes Target Neigung 5 182 Grad globale Verschiebung 4...

Page 40: ...N 12040105 Messung vom 13 12 2004 14 52 30 Protokoll vom 13 12 2004 15 07 52 Target Micro Optronic Standardtarget Matt Metall Version 1 30 5 0 ebenes Target Neigung 5 175 Grad globale Verschiebung 4 5...

Page 41: ...MICRO EPSILON X9751109 B060097MSC 41...

Page 42: ...SILON MESSTECHNIK K nigbacher Strasse 15 D 94496 Ortenburg Tel 49 8542 1 68 0 Fax 49 85 42 1 68 90 e mail info micro epsilon de MICRO EPSILON X9751109 B060097MSC MICRO EPSILON worldwide www micro epsi...