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Check for possibility of reverse draft which can be caused by wind deflecting from an

obstruction in the proximity of the chimney exit or by exhaust fans in the building.

A continuous draft is required for the proper operation of the pilot. This is no problem in the

usual up-draft gas utilization equipment. However, in down-draft or horizontal gas utilization
equipment, especially during periods of infrequent operation, the available draft may become
nil and result in persistent pilot outages. ECONOMITE Model DS45B with direct spark ignited
main flame is recommended for those applications.

Maximum acceptable draft: minus 0.2" W.C.

Note: BEFORE SERVICING

, mark with a scribe line or measure opening of primary air shutter

so that it can be reset to its original position following servicing.

Cleaning of the blower wheel is usually the only service required. Need for cleaning is indi-

cated if the air cage assembly shows an accumulation of dust and lint, or if the character of the
flame indicates a deficiency of air. Motor cooling air vents, if present, should also be cleaned at
this time.

The Blower side Plate, Motor and

Wheel are removed as an assembly.
Disconnect the motor wires from Burner
Terminal 

2

and Motor Relay 

4

. Disconnect

the Motor Conduit from the Control Box
and remove the Side Plate screws.

The Blower Wheel is equipped with a

spring loaded centrifugal actuator to oper-
ate and electrical interlock switch, so as
to prevent the burner from firing if the
Blower Wheel is not running at its operat-
ing speed. When the motor is off, the
actuator spring forces the disk against the
switch plunger to push it past its operating
point. When running, the actuator pulls
the disk clear of the plunger.

To make a specific test of the interlock circuit:

1.

Turn burner power OFF.

2.

Turn Manual Gas Cock Knob on Combination Valve to OFF.

3.

Disconnect the motor wire from Terminal 

4

of the motor relay to keep the motor off.

4.

Turn burner power 

ON

and set the operating control to 

ON

or thermostat to call for heat.

Check for 24V between the Combination Valve Terminals.

A.

No voltage: Interlock Circuit OK.

B.

Voltage present: check that switch bracket is screwed down tight (See Figure 9). If so,
without disconnecting switch wires, remove switch bracket and manually depress 

switch plunger. If voltage is still present, or if the plunger has to be depressed to 
where dimension 

A

of Figure 9 is less than 

9

/

32

" when switch clicks over, replace the 

switch.

5.

If the switch tests OK, check dimension A of Figure 9 as follows:

Switch plunger free…………

9

/

32

"to 

11

/

32

"

Disk free………………..…

7

/

32

to 

1

/

4

"

Disk held all the way in….

15

/

32

" min.

6.

If plunger dimension is wrong, replace switch.  If disk dimension is wrong, check that the

actuator operates freely with a minimum movement of 

1

/

4

" from the free position. If movement

is OK, reposition blower wheel on motor shaft, if not replace wheel.

IX Venturi Casting

and Pilot Continue

9

Figure 8: Venturi Casting and Pilot Assembly

Figure 9: Blower Assembly 

X Blower Assembly

Summary of Contents for Economite 400B-02 Series

Page 1: ...tion equipment and remove such hazards Affix this manual adjacent to the conversion burner CODE COMPLIANCE IS THE SOLE RESPONSIBILITY OF THE INSTALLER WARNING If the information in these instructions...

Page 2: ...g provision must be made for an outside air supply near the gas utilization equipment area Install permanently open grilles sized at not less than one square inch free area per 4 000 BTU of burner inp...

Page 3: ...NG Burner cabinet must be mounted in orientation shown in figures 1 and 2 Any other mountings may cause a dangerous condition and will void burner warranty and agency approvals Non standard arrangemen...

Page 4: ...rsely affect burner operation or if flue gas spillage might introduce a hazard If such a device is used it shall be of the listed type and installed and adjusted by a qual ified service technician in...

Page 5: ...of 5 0 W C pressure 11 0 W C PROPANE to the inlet of the Combination Valve when the burner and all other gas utilization equipment are on Note If there is more than 1 0 W C differential in the inlet p...

Page 6: ...and install the spud with the correct orifice size stamped with inch diameter from the SPUD KIT bag If the required firing rate is at the minimum of a capacity range select the next lower range spud...

Page 7: ...ustment 8 Turn operating control to ON or set thermostat above room temperature Main flame should come on when the motor reaches operating speed If not refer to Trouble Chart To make a preliminary set...

Page 8: ...C for NATUR AL gas 8 0 W C for PROPANE 1 Standby gas pressure inches W C 2 The efficiency of the thermocouple and the pilotstat safety control can be determined by timing the safety shut off With the...

Page 9: ...te and electrical interlock switch so as to prevent the burner from firing if the Blower Wheel is not running at its operat ing speed When the motor is off the actuator spring forces the disk against...

Page 10: ...u 5 for the method of isolating the problem If on a call for heat the main burner fails to operate even though the pilot is burning and the motor is running failure of the electric valve operator s ma...

Page 11: ...t flame gas pressure See Section IX Venturi Casting and Pilot E Clogged pilot orifice s See Section IX Venturi Casting and Pilot F Defective ignitor ignitor wires spark rod or improper spark gap See F...

Page 12: ...ent closed too far D Dirty Blower Wheel A Electric Valve Operator s of Combination Valve is defective and entire valve must be replaced Normal low voltage Motor running 24V minimum Combination Valve e...

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