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Standard burners are approved for use with NATURAL or PROPANE gas only, and should
be used only with the gas specified on the rating plate.

A standard Model DS45B ECONOMITE burner is shipped ready for NATURAL gas.  As

shipped, it is field convertible to PROPANE gas.  See Below.

A standard NATURAL gas Model DS45B burner is shipped with a .343 diameter orifice

installed for an input capacity range of approximately 225 to 320 MBH.  A second orifice with
a .390 diameter orifice for an input capacity range of approximately 300 to 400 MBH is
included in NATURAL SPUD KIT attached to burner (see Table 3).

If a standard NATURAL gas Model DS45 is to be used with PROPANE gas, a conversion

kit which contains 5 main orifice spuds, a PROPANE regulator head, a PROPANE label and
instructions.  Affix the PROPANE label over the NAT designation on the rating plate.

If the required firing rate does not fall within the range of the installed spud, or if convert-

ing to PROPANE gas, select the correct input capacity range from Table 3 and install the
spud with the correct orifice size (stamped with inch diameter) from the spud kit bag.  If the
required firing rate is at the minimum of a capacity range, select the next lower range spud.

TO CHANGE MAIN SPUD:  Turn Manual Gas Cock Knob on Combination Valve to 

OFF

.

Remove the Spud Holder.  See Table 3 and Figure 5 or 8.

The combination valve main gas pressure regulator is set to provide 2.0" W.C. NATURAL

(8.0" W.C. PROPANE) manifold gas pressure for low to minimum capacity spud input.  The
burner is shipped with the primary air controlling shutter set 

wide open

to provide a lean

gas/air mixture during the initial start-up.  Do not change the combination gas valve pressure
regulator setting at this time.

CAUTION: The approximate air and gas settings described above are for

initial start up only. Final settings must be made in accordance with Section VIII .
Instructions for adjustment of the manifold gas pressure are detailed in Section XI .

______________________________________________________

WARNING:  Ignition is automatic.  Make spark observations into combustion

chamber only with Main Manual Shut-Off Valve closed.  Confirm that gas utilization
equipment does not contain any accumulated gases.  Purge as described in Step 3
below.

1. Check the burner piping and valves for gas leaks by applying a weak liquid soap

solution to unions and  joints with the gas supply on.  Leakage will be indicated by the
appearance of soap bubbles.  Locate and correct all gas leaks before proceeding.

WARNING:  DO NOT USE OPEN FLAME.

2. Purging the air from the gas supply line at this step will expedite the first light-off.

IMPORTANT:

Purge outside the building.  

Do not purge into the gas utilization equipment.

3. To purge the gas utilization equipment and chimney of any accumulated gases, turn

Manual Gas Cock Knob on Combination Valve to 

OFF

, turn burner power on, and set

operating control to 

ON

or thermostat to call for heat.  Let the blower run long enough to

accomplish four air changes, but not less than five minutes.

VII Initial Start Up/

Adjustment

6

Part 1 Installation

Part 1

Installation 

Continued 

VII Main Gas Spud

Table 3:

Spud Capacity and Preliminary Gas Settings

Summary of Contents for Economite DS45B

Page 1: ...any other appli ance Installation and service must be per formed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call ...

Page 2: ...ular air ducts shall not be less than 3 inches In Canada for detailed ventilation requirements refer to standard CAN 1 B149 1 or 2 and or local codes ______________________________________________________ Clean the gas utilization equipment combustion chamber heat exchanger interior and flue connections Remove all adhering tars scale dirt and soot Inspect for actual leaks and or potential leaks Ce...

Page 3: ... the burner tube is too short to reach the combustion chamber such as old fashioned gravity warm air furnace installations WARNING Burner cabinet must be mounted in orientation shown in Figures 1 and 2 Any other mountings may cause a dangerous condition and will void burner warranty and agency approvals Non standard arrangements may be available for some models consult factory for details if requi...

Page 4: ...y In no case shall the relief opening of the draft hood or barometric draft regulator be located at a point lower than the top of the highest flue passage in the equipment Gas utilization equipment requiring controlled draft may be equipped with a listed double acting barometric draft regulator installed and adjusted in accordance with the manufacturer s instructions if approved by local codes A d...

Page 5: ...igure 5 The burner gas supply piping should branch off from the main line as close to the gas meter as possible Do not connect to the bottom of a horizontal section Use new black pipe and malleable fittings free of cutting and threading burrs or defects Provide a sediment trap union and 1 8 pressure tap in piping close to burner as shown in Figure 5 Use pipe joint compound resistant to Liquid Petr...

Page 6: ...apacity spud input The burner is shipped with the primary air controlling shutter set wide open to provide a lean gas air mixture during the initial start up Do not change the combination gas valve pressure regulator setting at this time CAUTION The approximate air and gas settings described above are for initial start up only Final settings must be made in accordance with Section VIII Instruction...

Page 7: ...lization equipment must be off Then Divide by 1 000 for MBH value For PROPANE gas consult your supplier for method of determining firing rate 10 Readjust the primary air shutter to provide a quiet soft blue flame with well defined orange and yellow tips for NATURAL gas or with well defined yellow tips for PROPANE gas 11 Check the operation of the burner start and stop it several times with the the...

Page 8: ...set to its original position following servicing Cleaning of the blower wheel is usually the only service required Need for cleaning is indicated if the air cage assembly shows an accumulation of dust and lint or if the character of the flame indicates a deficiency of air Motor cooling air vents should also be cleaned at this time The blower side plate motor and wheel are removed as an assembly Di...

Page 9: ...ld gas pressure of 3 5 W C for NATURAL If pressure adjustment is required for setting capacity remove regulator cap for access to slotted adjustment screw Turning of adjustment screw counter clockwise reduces pressure clockwise increases pressure Do not adjust past the point where no change in pressure is noted NOTE Pressure setting must be made with burner running and main gas ON CAUTION When adj...

Page 10: ...Do not use this device if it gets wet It can malfunction and cause serious injury or death Replace any device that has been wet ______________________________________________________ Keep the area around the burner clear and free of combustible materials gasoline or other flammable liquids or vapors Do not obstruct burner air openings or ventilation grills for combustion air The motor features per...

Page 11: ...ER LISTED I MOTOR WILL NOT RUN OR MOTOR RUNS IN REPEATED CYCLES A Confirm 120V between strip terminals 1 and 2 and verify the circuit polarity and electrical ground between strip terminal 1 and GND B Check 24V operating control circuit 1 Between left strip terminal T and GND a No voltage transformer defective b Very low voltage circuit overloaded or transformer defective 2 Between right strip term...

Page 12: ...d steady Verify per Section VII that the spud orifice size and manifold pressure are correct b Zero erratic low or high pressure confirm that the inlet pressure to the combination valve is between 5 0 and 14 0 W C for NATURAL 11 0 to 14 0 W C PROPANE during standby and during trial for ignition c If manifold pressure is zero below 1 5 or above 3 5 W C NATURAL 10 0 W C PROPANE or erratic replace co...

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