Middleby Marshall PS540-1, Parts Manual

Page 1: ...ial Code First 4 digits order of production Fifth digit model specific Sixth and Seventh digit month of production Eighth and Ninth digit year of production Parts Manual for domestic and standard export ovens A MIDDLEBY COMPANY Starting Serial 000160104 after 2005 Middleby Marshall Inc PS540G Double Shown with New Style FrontWindow Assembly Serial Tag Location with Wiring Diagrams ...

Page 2: ...elt Conveyor 23 PS540G OVEN INSTALLATION KIT 24 PS540G Single Oven Option Base Kit 25 PS540G Double Oven Option Base Kit 26 PS540G Triple Oven Option Base Kit Outriggers 27 Standard Finger Configuration 28 Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W 50141 Rev F2 US UK CANADA 29 Ladder Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W 50141 Rev F1 US UK CANADA 30 Wiring Diagram 208 240 volt 50 60...

Page 3: ...3 ...

Page 4: ...nd of Oven to Wall 0 Control End of Oven to Wall 0 1 2 3 2 3 3 3 1 MODEL PS540 SINGLE OVEN DIMENSIONS MODEL PS540 DOUBLE OVEN DIMENSIONS 1 2 3 2 3 3 3 1 GAS INLET ELECTRICALJUNCTIONBOX RECOMMENDEDMINIMUMCLEARANCES Rear of Oven to Wall 6 150mm Non control End of Oven to Wall 0 Control End of Oven to Wall 0 ...

Page 5: ...MODEL PS540 TRIPLE OVEN DIMENSIONS GAS INLET ELECTRICALJUNCTIONBOX RECOMMENDEDMINIMUMCLEARANCES Rear of Oven to Wall 6 150mm Non control End of Oven to Wall 0 Control End of Oven to Wall 0 1 2 3 2 3 3 3 1 ...

Page 6: ...n Minimum Gas Meter Rating 450 cu ft hr 12 74m3 h for 1 to 2 ovens Add 180 cu ft hr 5 1m3 h for each additional oven Minimum Gas Pipe Size Natural must be dedicated line 2 51mm ID for 1 2 or 3 ovens Propane must be dedicated line 2 51mm ID for 1 2 or 3 ovens Gas Pressure Natural 6 to 12 Water Column 13 8 to 29 9 mbar Propane 11 5 to 12 Water Column 28 7 to 29 9 mbar Gas Valve 0 75 19mm ID full flo...

Page 7: ...1 or 2 3B 45017 Kit Brushes Springs Caps 1 3C 50265 Pickup Sensor 1 4 58323 Conveyor Speed Control 1 5 33812 3 Thermocouple 3 6 41647 Modulating Gas Valve 1 7 50275 Burner Motor Assembly 1 8 50239 Ignition Control Module kit 1 9 See RPM Kit Blower Belt page 17 1 10 33983 High Limit Control Module 1 11 36451 Cooling Fan 2 12 50610 Air Switch 2 13 50274 Control Valve Gas 1 2 1 14 31651 Signal Amplif...

Page 8: ...8 View of OVEN PANELS WINDOW EARLIER PRODUCTION AND LEGS ...

Page 9: ...4 11B 1 17130 0006 SEALANT 11C 1 30286 TOP FRAME 11D 1 30287 FRAME WITH HANDLE 11E 1 33300 0273 TUBE HINGE 12 1 42400 0087 WINDOW LATCH ASSEMBLY EARLIER MODELS 13 1 54606 COMPLETE BASE WELDMENT 14 4 37900 0024 LEG TOP PLATE WELDMENT 15 TALL 15 4 37900 0102 LEG 6 H TOP PLATE WELDMENT 6 TALL 16 2 22290 0009 CASTER SWVL W BRAKE FLAT PLATE 17 2 22290 0010 CASTER SWVL FLAT PLATE 18 A R 220373 SCREW HEX...

Page 10: ...10 View of WINDOW Later Production Front Window Change Used After March 2004 ...

Page 11: ...SEMBLY HANDLE ITEMS 3 6 3 1 M10092 HANDLE OUTER 4 1 M10127 HANDLE INNER THREADED 5 1 M1115 HANDLE BRACKET LEFT 6 1 M1116 HANDLE BRACKET RIGHT 7 1 51087 FRAME AND WINDOW ITEMS 8 9 8 1 M10198 GLASS 4 1 X 15 150 9 1 M1965 ADHESIVE NOT SHOWN 10 2 M1118 SCREW ATTACHES HANDLE 11 2 30927 BUMPER 12 1 51210 BRACKET WINDOW HINGE LEFT 13 1 51211 BRACKET WINDOW HINGE RIGHT ...

Page 12: ...12 View of RIGHT HAND CONTROL COMPARTMENT ...

Page 13: ...HP 1350 1 STANDARD 14A A R 47799 MOTOR HIGH SPEED OPTION 311 1 14B A R 50265 SENSOR PICKUP 14C A R 45017 KIT BRUSHES SPRINGS AND CAPS 15 1 35145 SWITCH PB MOLVENO 250V RESET 1 30 HP 311 1 16 1 33983 ELECTRIC HI LIMIT CONTROL 240V 17 1 36451 COOLING FAN 230V AC 18 1 41872 TRANSFORMER 240V P 24V S 25VA 19 1 31651 SIGNAL AMPLIFIER 4 20VDC 20 1 33813 RFI FILTER TYPE F1780DD20 21 1 32108 TRANSFORMER 24...

Page 14: ...14 View of BLOWER AREA 3A NOT SHOWN NEVER SEIZE LUBRICANT ...

Page 15: ...1416 0001 FLAT WASHER 3 8 SS 6 2 22072 0025 BEARING PILLOW BLOCK 5 8 7 8 21326 0002 SCREW HX HD GRS 3 8 16 5 1 2 8 6 2000203 SCREW HX W HD 10 32 3 8 ZC 9 1 48872 BACK WALL SHROUD 10 1 48803 AIR INLET RING 11 8 35900 0108 FAN ORIFICE STAND OFF TUBE 12 1 50643 FAN DRIVE SHAFT 13 1 21651 0010 KEY SQ 3 16 3 16 1 00 STL 14 1 48862 AXIAL FAN 14 DIAMETER 15 1 51110 INR OTR BACK WELDMENT 16 1 50222 SPECIA...

Page 16: ...16 View of BLOWER MOTOR COMPARTMENT ...

Page 17: ... 1 31497 FINGER COOLING FAN GUARD 15 1 33812 3 THERMOCOUPLE TYPE J SHIELDED 9 50 60 TEMP CONTROL 16 1 21651 0010 KEY MOTOR 3 16 X 3 16 X 1 17 1 SEE CHART MOTOR PULLEY 18 1 SEE CHART BUSHING SPLIT 19 1 SEE CHART BELT GRIP NOTCH RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P N BELT SIZE BELT RPM OF P N W SPLIT BUSHING SPLIT BUSH P N DESCRIPTION P N FAN 50545 50 AK51H PULLEY 4 95 51161 AX63 34259 2300 H 5 8...

Page 18: ...18 View of GAS BURNER AND PIPING ASSEMBLY 5 KIT NATURAL TO LP NOT SHOWN 23 IGNITOR SENSOR NOT SHOWN ...

Page 19: ...1 50273 ORIFICE 40 DRILL BY PASS NATURAL 098 8 1 50640 ORIFICE 43 DRILL MAIN BURNER NATURAL 1935 PS540 9 1 50641 ORIFICE 30 DRILL MAIN BURNER PROPANE 120 PS540 10 1 23015 0004 1 2 COUPLING NPT 11 1 50268 1 4 TUBE BY PASS 12 1 50275 GAS BURNER ASSEMBLY 13 1 41647 VALVE MODULATING 1 2 14 1 22550 0006 FLANGE BURNER 15 1 23115 0009 VALVE GAS SHUTOFF 1 2 1 2 16 1 30002 PLUG 1 8 NPT 17 1 36937 GASKET 18...

Page 20: ...20 View of Single Belt Conveyor 39 NOT SHOWN HEYCO PLIERS ...

Page 21: ...NVEYOR SHAFT SUPPORT BRACKET 22 2 37000 0413 IDLER SHAFT SUPPORT BRACKET 23 1 49400 0014 IDLER SHAFT ASSEMBLY INCLUDES ITEMS 24 25 24 12 22229 0003 CONVEYOR DRIVE SPROCKET 2 0 OD W SCREW 25 1 35000 1011 IDLER SHAFT CONVEYOR 26 1 54961 CONVEYOR FRAME ASSEMBLY DRIVE INCLUDES ITEMS 27 28 27 1 54960 COMPLETE CONVEYOR FRAME WELDMENT DRIVE 28 1 54948 DRIVE SIDE ASSEMBLY CONVEYOR INCLUDES ITEMS 19 21 29 ...

Page 22: ...22 View of Split Belt Conveyor 42 NOT SHOWN HEYCO PLIERS ...

Page 23: ... SCREW ADJ CONVEYOR IDLER 22 4 54947 CONVEYOR SHAFT SUPPORT BRACKET 23 2 37000 0413 IDLER WELDMENT 24 1 35525 IDLER SHAFT ASSEMBLY SPB INCLUDES ITEMS 25 26 27 25 2 21415 0001 FLAT WASHER BRONZE 26 1 35000 1535 REAR CONVEYOR IDLER SHAFT 16 3 8 27 1 42400 0354 FRONT CONVEYOR IDLER SHAFT ASSEMBLY 33 28 1 54986 CONVEYOR FRAME DRIVE ASSY SPB INCLUDES ITEMS 12 17 20 22 29 30 31 32 35 36 29 1 22011 0014 ...

Page 24: ...664 SERIES PS540 OWNER OPERATOR MANUAL 2 3 5 6 1 4 PS540 Series Gas Oven Installation Parts TYPE PS540 PS540 Single PS540 Double PS540 Triple OF Gas Oven Oven Option OvenOption OvenOption INSTALLATION Installation Base w 15 Legs Base w 6 Legs Base w Casters Kit P N Casters Top Casters Top Top 51100 Kit P N Kit P N Kit P N 34832 34833 51139 PS540 Single Gas Oven 1 1 PS540 Double Gas Oven 2 1 PS540 ...

Page 25: ... 15 TALL 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3 8 16 1 HEX SCREW SST 6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 4 21256 0008 SCREWS FOR TOP 10 32 3 8 18 8 SL TRUS S 9 1 22450 0228 RESTRAINT CABLE ASSEMBLY 10 1 35900 0011 TOP COVER Model PS540 Single Oven Option Base with Legs and Top ...

Page 26: ...LDMENT 6 TALL 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3 8 16 1 HEX SCREW SST 6 32 21416 0001 3 8 FLAT WASHER SS 7 32 A11039 3 8 SPLIT LOCK WASHER ZP 8 4 21256 0008 SCREWS FOR TOP 10 32 3 8 18 8 SL TRUS S 9 1 22450 0228 RESTRAINT CABLE ASSEMBLY 10 1 35900 0011 TOP COVER Model PS540 Double Oven Option Base with Legs and Top ...

Page 27: ...D OUTRIGGER WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 4 45206 INSERT QUAD ADJUSTMENT FOOT 6 4 45205 SPACER QUAD CASTER 14 4 21256 0008 SCREWS FOR TOP 10 32 3 8 18 8 SL TRUS S 15 1 22450 0228 RESTRAINT CABLE ASSEMBLY 16 1 35900 0011 TOP COVER Model PS540 Triple Oven Option Base with Outriggers and Top ...

Page 28: ... 42410 0199 ASSY MANIFOLD W PERF BAFFEL AL C 50551 PLATE OUTER L6 GN 50553 PLATE INR COL L6 GN ALUZ 50227 ASSY MANIFOLD L6GN PERF BAFFEL D 35210 0536 PLATE BLANK FULL ALUZ STANDARD FINGER CONFIGURATION RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION CONTROL T C AVERAGING FROM ENTRANCE EXIT SIDES HERTZ 60 50 FAN RPM 2050 2040 KIT RPM P N 51077 P N 51079 ...

Page 29: ...29 Wiring Diagrams electrical schematics Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W US UK CANADA 50141F2 ...

Page 30: ...30 Middleby PS540G Ladder Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W US UK CANADA 50141F1 ...

Page 31: ...31 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W DN 52059D ...

Page 32: ...32 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W DUT 52065D ...

Page 33: ...33 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W FR 52053D ...

Page 34: ...34 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W GM 52055D ...

Page 35: ...35 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W GK 52067D ...

Page 36: ...36 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W IT 52061D ...

Page 37: ...37 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W SP 52057D ...

Page 38: ...38 Middleby PS540G Wiring Diagram 208 240 volt 50 60 Hz 1 Phase 3W SW 52063D ...

Page 39: ...39 NOTES ...

Page 40: ...40 ...