Middleby CROWN GL-40FE, Installation & Operation Manual

Page 1: ...nance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model _...

Page 2: ...or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment PURCHASER Instructions to be followed in the event that the ope...

Page 3: ...RIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation 5 3 0 Performance Check 11 4 0 Operation 12 5 0 Cleaning 18 6 0 Maintenance 23 7 0 Service 25 8...

Page 4: ...INSTALLATION AND OPERATION MANUAL GAS KETTLES MODELS GL 40FE GL 60FE 1 0 SERVICE CONNECTIONS Part No 10199R1 4 2016 12 19...

Page 5: ...INSTALLATION AND OPERATION MANUAL GAS KETTLES MODELS GL 40FE GL 60FE Part No 10199R1 5 2016 12 19...

Page 6: ...d that a canopy extend 6 past appliance and be located 7 5 feet from the floor Filters should be installed at an angle of 45 degrees or more with the horizontal This position prevents dripping of grea...

Page 7: ...the pressure gauge on the front panel before operating If the pressure gauge does not indicate green vacuum zone below 0 psi see Re establishing Vacuum section under SERVICE after completing installa...

Page 8: ...gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural...

Page 9: ...uick disconnect device or its associated piping to limit the appliance movement the location where the restraining means may be attached to the appliance is on bottom of unit directly below relief val...

Page 10: ...is electrical rating are factory equipped with a transformer To connect supply wires remove cover from transformer box at right rear of unit Route supply wires and ground wire through the hole in the...

Page 11: ...erify correct gas type 2 Verify correct voltage cycle and phase 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Pilots adjustment and ignition 7 Burners adjustment and ig...

Page 12: ...A START UP 1 Turn thermostat to OFF position and power switch to OFF position 2 Open control panel access door located on right side at bottom 3 Turn dial on combination control to ON position by rot...

Page 13: ...out period until the air is purged from the gas line B SHUTDOWN 1 STANDBY 1 Place power on switch and thermostat to OFF position 2 COMPLETE 1 Place power on switch and thermostat to OFF position 2 Tur...

Page 14: ...on if not already on 5 Turn power switch to ON position 6 Wait two minutes and ten seconds and then immediately light pilot with long match or taper 7 After 10 15 seconds gas valve will allow main bur...

Page 15: ...e Adding Water section of service instructions 4 Thermostat The thermostat selects the desired internal kettle operating temperature 5 Pressure Gauge The pressure gauge indicates the internal operatin...

Page 16: ...it when the appliance is moved to its originally installed position Turning on the power switch initiates a pilot lighting sequence The spark igniter will begin sparking The spark igniter will spark u...

Page 17: ...f the liquid and stir to form a thin paste Turn on the kettle and add the remainder of the liquid Continue as per recipe instructions When browning meat bring the kettle up to temperature before addin...

Page 18: ...e a mild detergent warm water and rinse thoroughly Never spray water into electric controls NOTICE Draw off valve has a vulcanized rubber coated stem for better sealing Do not over tighten This may ca...

Page 19: ...rgent and water solution to drain 4 Wipe the exterior of the kettle with a clean damp cloth WARNING If you are cleaning a valve that is assembled to a kettle be sure the kettle is completely empty of...

Page 20: ...rectly and could leak 3 Use a soft cloth or soft brush and clean all surfaces 4 Using both hands remove the valve from the soap and rinse well in another plastic pail that contains fresh water 5 Wash...

Page 21: ...e vinegar away with fresh clear water Dry the surface completely and allow one hour before using the appliance to cook Following daily and period maintenance procedures will prolong the life for your...

Page 22: ...Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainles...

Page 23: ...enance and repairs WARNING Disconnect the power supply to the appliance before cleaning or servicing Daily 1 Wash exposed cleanable areas Monthly 1 Clean around burner air mixers louvered panels and p...

Page 24: ...pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be experienced during try lever test Wear...

Page 25: ...red Wiring diagrams for the unit are located in a small envelope affixed to the rear side of the front control panel Orifice Size Unit Total Input Natural Propane GL 40F 130 000 BTU Hour 23 39 MANIFOL...

Page 26: ...efer to Figure 1 2 Turn the inner adjustment screw clockwise to decrease or counterclockwise to increase the pilot flame 3 Always replace the cover screw after adjustment and tighten firmly to ensure...

Page 27: ...following before changing the thermostat 1 With kettle cool the pressure reading on the pressure gauge should be in the green vacuum zone below 0 psi If not see Re establishing Vacuum section 2 Check...

Page 28: ...el must be removed Remove the screws on either side of the panel Be sure to support the panel to avoid excessive strain on the wiring 2 To increase the pressure setting turn the white ribbed knob cloc...

Page 29: ...een added replace and tighten the nut 6 Vacuum must be re established See Re establishing Vacuum For reference the total amount of distilled water contained in each unit and amount to be added in a lo...

Page 30: ...l to the kettle CONVERTING BETWEEN NATURAL AND PROPANE GAS WARNING Fire or explosion hazard can cause property damage severe injury or death 1 Do not attempt to use a gas control set for natural gas o...

Page 31: ...gulator Turn the pressure regulator adjustment screw clockwise six complete turns This provides a preliminary pressure setting of about 10 0 inch W C 2 5 kPa for LP regulator and 3 5 inch W C 0 9 kPa...

Page 32: ...ION AND OPERATION MANUAL GAS KETTLES MODELS GL 40FE GL 60FE Figure 1 Top view of gas control Figure 2 Installation of conversion kit in regulated gas control 7 0 SERVICE Continued Part No 10199R1 32 2...

Page 33: ...odule Bad low water control Bad spark igniter Bad intermittent pilot burner Fuse in unit blown Unit will turn on electrically but will not heat Lockout has occurred Thermostat not on Gas control valve...

Page 34: ...gas control Unit slow to preheat and slow to recover Propane gas on natural Low gas pressure Incorrect orifice sizes Loss of vacuum Faulty regulator in gas control Unit continuously locks out Pilot ga...

Page 35: ...98 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002239 DOW CHEMICAL CA...

Page 36: ...ity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are minimal due to physical p...

Page 37: ...dote Supportive care Treatment based on judgment of the physician in response to reactions of the patient 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT 214EF 107EC based on a similar mater...

Page 38: ...ater to protect personnel and minimize property damage Burning liquids may be extinguished by dilution with water Do not use direct water stream May spread fire Fight fire from protected location or s...

Page 39: ...glasses should be sufficient for most operations however for misty operations wear chemical goggles SKIN PROTECTION Use gloves impervious to this material RESPIRATORY PROTECTION Atmospheric levels sho...

Page 40: ...cur 11 TOXICOLOGICAL INFORMATION See Section 3 for Potential Health Effects For detailed toxicological data write or call the address or non emergency number shown in Section 1 SKIN The LD50 for skin...

Page 41: ...MPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS I...

Page 42: ...hown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsibility to ensure that its...

Page 43: ...ble definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredients are on the TSCA inventory or are not required to be listed on the...

Page 44: ...ed Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DSL Contact your Dow repres...