Midea Sicily Glory G01, Service Manual

Page 1: ...Midea Drum Washing Machine Service Manual Sicily Glory 6 0 7 0kg ...

Page 2: ...erflow unction void heating without water unction ubble checking unction auto balance unction hild lock Program emory unction otor self protection INSTALLATION Select the location Remove transport bolts Adjust leg Connect inlet pipe Place outlet hose Electrical connection Installing and checking items OVERVIEW OF MAIN COMPONENTS Top cover kit Drawer panel kit Control panel kit Front plate Lower pa...

Page 3: ... Gasket Door lock NTC temperature sensor Heater Filter Condenser Motor PCB panel Main harness assy UNPACKING WAYS OF MAIN PARTS Undo the back cover Undo the top cover Undo the control panel Undo the lower panel Undo the door lock Undo the front panel Undo the gasket Undo the PCB panel Undo the detergent box Undo the inlet valve Undo the pressure switch Undo the pulley Undo the upper counterweight ...

Page 4: ... Circuit program wiring connection figure PCB wiring figure Schedule of failure alarm its disposal Electrical parts working testing principle Service Mode Fault tree Service tools ECHNICAL SPECIFICATION Product technical specification parameter Table of washing procedure TABLE OF CONTENTS 44 44 44 45 45 46 47 48 53 55 63 64 64 65 P 04 ...

Page 5: ...asten upon the power plug and pullit out Be careful of a fire and electric shock when power cord is damaged 11 Pull out its power plug when this machine doesn t work Be careful of an electric shock and fire because of levin 12 Don t put tinder or sprayer beside the washing machine Be careful of a fire and explosion because of electric spark 13 Don t put a basin of water or wet clothes on the washi...

Page 6: ...achieve the function of less crease 9 Function of adjusting spin speed select different spin speed according to textile 10 Electronic water distribution system The machine uses PCB to control the inlet valve and distribute water properly at the different stages and dissolve detergent and softener absolutely to improve washing performance 2 2 Working principle Drum washing machine wash clothes main...

Page 7: ...view of products 2 INTRODUCTION OF PRODUCTS the Chemical reaction In a word drum washing machine destroys bonding force between dirt and clothes in virtue of intergraded force of water detergent and mechanical force to clean away the dust G02 G03 ...

Page 8: ...tch 02 Chamber Pressure 03 Service Panel 04 Leg_Sub 05 Water_ Inlet_Pipe_Kit 06 The Bend Of Drain Hose 07 Transport Bolt Kit Rear_ Cover 09 Water_ Inlet_ Valve 10 FILTER 11 Suspension Spring 12 Spring Hanger 13 Top_ Bracket 08 2 INTRODUCTION OF PRODUCTS ...

Page 9: ...t 18 Rear Tub 19 Tub_Seal 20 Drum Kit 21 Front_Tub 22 Inner Clamp 23 Gasket 24 Outer Gasket Clamp 2 INTRODUCTION OF PRODUCTS 25 Front_Right_Counterweight 26 Front_Left_Counterweight 27 NTC 28 Heater 29 Heating Brasket 30 Hose Clamp 31 Pump 32 Tub_Drain_Hose Kit 33 Damper_Pin 34 Damper 35 Motor ...

Page 10: ...ducts 2 4 Explored list of parts view 36 Control Panel Sub 36 3 dalle 36 2 Control_Panel 36 1 PCB 36 4 Start_pause_spring 36 5 Button 36 6 Light_Transferrer 37 Top_Cover_Board 38 Cycle_Select_Knob 2 INTRODUCTION OF PRODUCTS ...

Page 11: ...P 11 2 4 Explored list of parts view 39 Hose Clamp 4 Inleft Hose 0 4 Softener Cap 1 4 Detergent Box 2 4 Drawer Panel 3 4 Tub Water Inlet Hose 4 2 INTRODUCTION OF PRODUCTS ...

Page 12: ...iew 45 Door Support Plate 46 Front Panel 47 Door Sub 47 1 Door Glass 47 2 Door_Plunger_Spring 47 3 Hook Pin 47 4 Door Plunger 47 5 Inner Ring 47 6 Door Handle 47 7 Outer_Frame 47 8 Door_Hinge_Pin_Cover 47 9 Door Hinge 48 Door Lock 2 INTRODUCTION OF PRODUCTS ...

Page 13: ...panel 3 Knob revolve this knob and select washing program accordingly cotton synthetic wool can be selected circularly 4 Function Button achieve functions of speed selection temperature selection etc 5 Start Pause Button press this button to restart or pause will be done 6 Display screen show washing process and relative error information 2 INTRODUCTION OF PRODUCTS G03 ...

Page 14: ...e to wash the wool textiles labeled with Machine Wash Please select the proper washing temperature according to the label on the articles to be washed Furthermore the proper detergent shall be selected for wool textiles Cotton Synthetic Wool To increase the washing effects main additional washing time is increased It is recommended to wash the clothes for babies or worn by the persons with allergi...

Page 15: ... of fault and the washing machine will alarm 2 7 2 Function of avoid heating without water When there is no water or not enough to submerge the heater and at the same this machine is in fault the fuse in the heater will melt to cut off the heater and avoid danger 2 7 3 Function of bubble checking About wiping off bubble When the water level is lower than level I during draining the 2 INTRODUCTION ...

Page 16: ... pre wash button auxiliary function button start stop and knob are locked And then press them at the same time for another 2 5 seconds the buzzer rings again and the locked buttons are unlocked Child lock function is cancled after the whole program is completed when child lock is effective press the non child lock button and then buzzer rings to remind that operation is invalid 2 7 6 Program memor...

Page 17: ...th spanner and then remove bolts 2 Stop the holes with transport holes plugs 3 Keep the transports bolts properly for future use 3 3 Adjust leg 1 When positioning the washing machine please first check whether the leg are closely attached to the cabinet If not please turn them to the original position with hand or spanner and tighten them with spanner 2 After position washing machine press four co...

Page 18: ...e inlet outlet hose to make sure them expedite to inlet or drain 2 Connect it to the branch drain pipe of the though 3 6 Electrical connection 1 The maximum current through the unit is 10A when this machine heats the washing liquid and please make sure that your household power supply system current power voltage and wire can meet the normal loading requirements of the electrical appliances 2 Plea...

Page 19: ...nd properly earthed 3 Check whether this machine is level or not 4 Check whether inlet pipe outlet pipe is wringed or not 5 Guide user to operate the washing machine and make sure no leakage and no abnormal sound NOTE please read instruction manual carefully to ensure the proper operation of this washing machine 3 INSTALLATION ...

Page 20: ...hout screw and softener cap in the center of drawer According to the need of costumers different detergent could be placed in three boxes of drawer respectively and concretely the right one is pre wash box the left one is main wash box and the center one is softener box Certainly user can put decolourant spicery and softener in the center one to improve washing performance After water fill in the ...

Page 21: ...polished 4 4 Front plate The material of front plate is PCM and its thickness is 0 8mm Connection of Front plate and cabinet is pensile structure with screw Both sides of the back of the front plate have a hole respectively which is to append front plate support Finally maintainer can fasten front plate on cabinet with five screws Three holes at the top of the front plate is used to fix the contro...

Page 22: ... the lower panel The left and right hole on the up front of the cabinet is panel support hole There are inlet valve fixing hole cable holder s hole outlet hose hole and power cord hole from left to right on the up back of the cabinet In the convenience of maintenance there is a bigger rear panel hole in the middle of the cabinet When fixing the rear panel you should insert the upper part into the ...

Page 23: ... Absorber pin is used to connect left right lower reinforce to absorber the absorber and tub as well 4 9 Drum tub assembly 4 9 1 Rear tub kit As a container for water the tub capability of this washing machine is not only effects it s rated washing capacity but also decides its rated consumption of water That is at the same condition of water level the radial dimension and the lengthways dimension...

Page 24: ...ercome gravity and therefore clothes fall and impinge washing liquid to improve washing performance Spider kit The spider is the aluminum die casting There is a bushing in the axis which is to reduce the wear and tear of V shaped edge of the oil seal When installed bushings the powder like debris produced by it cut shaft bushings should be removed or they will wear oil seal To avoid wear and tear ...

Page 25: ...s if it is multi level control several clatters sound can be heard There is a group of plastic crosser screw in the side nearly line These screws are used to control the height of water level to avoid adjust it there is a certain color lacquer to sign Pressure switch is a very important part in the washing machine which is not only control water level but also influence the safety of washing machi...

Page 26: ...Flux the flux of inlet valve is different by different manufacturer produced And the flux value usual is from 8L min to 12L min the flux value of this machine is 9 5L min 2 Modality the inlet valve is common single head valve for the atmosphere can be programmed for mechanical models the direction of water flow when a cam driven by program controlled link Plectrum agencies to achieve watershed The...

Page 27: ...eep away the detergent in the box In order to achieve European standards an overflow mouth is designed in the detergent box to prevent washing water inflowing the family water system caused pollution 4 11 Drain system 4 12 1 Drainage system The material of drain hose is Ethylene Propylene Diene Monomer EPDM whose rigidity is 50sha default thickness is 2 5mm The drain hose has anti loosen structure...

Page 28: ...s a normal phenomenon Due to the internal structure of a cavity filter components upper and lower body by ultrasonic welding The filter kit main role is Filtering out clastic produced by washing If don t clean it timely it will cause many fault such as pipe plug Drainage difficulties Filters should be washed once a month generally Remove it before draining water and then put a basin to avoid the r...

Page 29: ...s 4 16 NTC temperature sensor NTC can detect the temperature range from 5 to 103 The heating function stops in the condition of fault open or short circuit Change the NTC before loose the crimpling device 4 17 Heater The body of heater is the heating pipe of stainless steel and its insulation is magnesium oxide powder and the core is the heating filament The airproof of heater is EPDM which has ma...

Page 30: ...ine and earth The interference is from the high order harmonic from the power changes of washing machine as well as the disorders and alternating magnetic field according to the continuous changes of the current in the power cord The frequency and magnitude of change of its power is in the scope and larger that is from zero watts at soak to hundreds of watts at wash rinse and spin to nearly 2000 w...

Page 31: ...ndly put a capacitor in series on the winding and therefore the same currents have different phase difference on the two winding As a result the vice windings has leading 90 current to the main windings and make the condition of starting motor The space between stator and rotor is air gap Motor has two ways of cooling natural cooling and fan cooling air cool or self fan cool 2 Series motor General...

Page 32: ...ts rotate speed and the calculating formula of its rotate speed is following r min E inductive voltage of the armature windings a the number of shunt wound pairs of the armature windings P the number of magnetic polity average flux of magnetic polity N the number of windings of armature windings From the followed formula if you change the structure parameter P N a of single phase series motor and ...

Page 33: ...ort Thermal protector Usually use restorable double foils to cut off the power when the temperature of motor more than the set one to protect motor the set temperature of foils is115 5 the contractor will restart the power supply when the temperature is lower than the set one 4 20 PCB panel General characteristic 1 The control panel executes the main functions below 2 Control the spinning high spe...

Page 34: ...ced such as balanced distribution If balanced the washing machine will run at normal spinning speed until the set highest rotating speed If unbalanced after the control panel cutting off the controlling motor 5 seconds the drum runs 30 seconds at washing speed It shakes the clothes tests and computes the motor s rotating speed and estimates whether the distribution balanced This procedure runs 12 ...

Page 35: ...t valve Tub outlet hose Outlet hose Drain pump Drive pulley PCB panel 1 2 1 1 1 1 1 1 9 10 11 12 13 14 15 16 Temperature sensor Door lock Heater Door hook Filter cover Door glass Door handle 1 1 1 1 1 1 1 4 22 Sub harness assy Connecting motor Detailed in PCB connection 4 OVERVIEW OF MAIN COMPONENTS ...

Page 36: ...h back the top cover 15mm until it leaves away from the control panel and then take it down 3 Undo the control panel Departing the top cover means as above Draw out the detergent drawer Loosen two screws fit on the control panel facial Loosen two screws fit on the control panel top Press three clasps between top control panel and panel support Take out the control panel inclined from the cabinet 5...

Page 37: ... the door of washing machine Take the outer gasket clamp to the drum Remove two screws on the door lock and take down the door lock Take out the door lock and draw out the plug pay attention to the position of the plug so as not to connect a wrong circuit next time 6 Undo the front plate Undo the door lock methods as followed Remove the lower cover methods as followed Undo 5 UNPACKING WAYS OF MAIN...

Page 38: ...ver control panel lower cover machine door and the front plate methods as followed Remove the outer gasket clamp between the door seal and the front plate Loosen the inner gasket clamp between the door seal and the front of the outer tub and take out the gasket 5 UNPACKING WAYS OF MAIN PARTS 7Undo the facade counterweight Undo the front plate methods as followed Remove six screws pull out the faca...

Page 39: ...nd pull out the inlet hose Release the hose clamp and pull out the detergent box hose and then take out the detergent box 11 the inlet valve Undo Remove the top cover methods as followed Undo 2 screws between cabinet and inlet valve 5 UNPACKING WAYS OF MAIN PARTS 9 Undo the PCB panel Undo the top cover and control panel methods as followed ...

Page 40: ...essure switch anticlockwise by 90º and then pull out the pressure switch 13 Undo the pulley Undo the back cover methods as followed Rotate the pulley and at the same time pull out the belt and then remove the belt Remove the screw on the pulley and then take down the pulley 5 UNPACKING WAYS OF MAIN PARTS Release the clamp fixing the inlet valve and the inlet hose and then pull out the inlet hose T...

Page 41: ...and then pull out the filter 17 Undo the drain pump Undo the top cover control panel lower cover and front plate methods as followed Nip out clamp between the drain hose and the drain pump and then pull out the drain hose 5 UNPACKING WAYS OF MAIN PARTS 14 Undo the upper counterweight Undo the top cover methods as followed Remove three screws fit on the upper counterweight and then pull out the upp...

Page 42: ...crew fixing the heater Take out the heater 19 Undo the NTC temperature sensor Undo the top cover control panel lower cover and front plate methods as followed Undo the NTC with special tools Heater NTC In the red circle it is the heater support clamping the heater 5 UNPACKING WAYS OF MAIN PARTS Nip out the clamp between the outlet hose and the drain pump pull out the outlet hose Loosen the screws ...

Page 43: ...y Remove the motor in 24 methods as followed Pull out the heater Remove the belt Remove the screws fixing the pulley and then take out the pulley 5 UNPACKING WAYS OF MAIN PARTS 20 Undo the door glass Open the door remove two screws fixing the hinge and front plate and then remove the door Remove six screws on the inner door Remove the outer door and the inner door with special tool Take out the do...

Page 44: ...ut the motor wire and grounding wire Use spanner to remove the motor screw and lift up the motor with the other hand in case of falling to the drain pump After two screws are removed change the motor First support it to clasp the correct position then install the screws and then install the belt 5 UNPACKING WAYS OF MAIN PARTS Remove the screws fixing the front and rear tub and then remove the tub ...

Page 45: ...rnative 3 The design of PCB is out of failure so prohibit to change the PCB panel according to its alarm Please do it according to the failure diagnose program 6 1 The circuit program wiring connection figure SICILY circuit principle POWER SUPPLY PLUG Pressure switch P S10 S9 S8 M1 M5 M8 M9 M T M3 M4 M10 S3 S6 S2 Option Hot valve Main valve Pre valve S7 3 1 2 PTC S5 S4 H Heater EMI filter AC sourc...

Page 46: ...1 GD2 AMP FAF 175057 1 FAF 50016HS 2 AMP 927831 2 FAF 280232 0 B5 WS1 WS2 WS3 B1 E4 HRN WS AMP FAF 737439 2 FAF 280232 0 AMP FAF 737440 2 LBS DR250 2 PA T18R 60 º 90mm I AMP 63688 1 FAF 280232 0 AMP 63688 1 DX3 50 GD1 80 T18R AMP FAF 41332 1 0 140mmKOIQ VYZ _Z aIQbcd1 2 efghjKOIQklopq KOIQ AMP FAF 737439 2 rfsKOQItu FAF 280232 0 16AWG A A2 A1 MR3 MR4 0 75 v 0 75 FAF VH 2Y FAF VH PT S1 S2 S3 S4 S5 ...

Page 47: ...es Outlet hose is blocked or twisted Drain pump is blocked Wash and straighten outlet hose Wash drain pump filter Please call up the service line if there is any other problem E30 E10 E21 Please call up service line if there are still troubles Please call up service line if there are still troubles Please call up service line if there are still troubles E12 E60 E61 Overflow protection The water le...

Page 48: ...hold water pressure Technique datas Maximum input voltage 220 240V Frequency 50 60Hz Resistance 4 13K 10 Flux 8L min 15 Water pressure 0 2 10bar Temperature of hot water Maximum 25 The testing methods of inlet valve is as follows 1 Use the multimeter to test the electromagnetism valve resistance which should be 4 13k 10 If the value is infinite or approaching to zero the valve is invalid and can t...

Page 49: ...tly through point 6 and then feedback the signal of overflow to the PCB panel Technical parameters 1 Main touch point subsection capacity Point 3 16 4 A 250V on off Point 2 10 2 5 A 250V on off 2 Overflow protection point subsection capacity 1A 250V on off The test methods of water level switch 1 In normal state without water points 1 and 2 connect and points 1 and 3 disconnect if points 1 and 3 c...

Page 50: ... get back At this time the door can be open Technical rated 120V 240V 16A PTC Input voltage 253VAC Rated current 50mA Start up current The testing methods of door lock are as follows 1 The contractor 2 and 3 are disconnection when the door lock is off if not the door lock should be replaced Supply power to the contractor 1 and 3 220VAC 10s and then turn off the contractor 2 and 3 will be connectio...

Page 51: ...lue is 2815 3 5 at 25 t is about 27 5 Drain pump When the power is on it will drain water with its impeller Technical parameters Voltage 220V Frequency 50 Hz Power W 40 Capacity extent 1 m Flux 13L min The methods of testing drain pump 1 It s resistance value is about 240 tested by multimeter if the value is zero or infinity it need to be replaced 2003 Tn 60 dRn 2 and dB 1 R 25 4 828 k 3 5 Ω R 100...

Page 52: ...rough angle can reduce the motor s speed The motor s turning is controlled by two relays when 5 and 8 connector 9 and 10 supply power it is clockwise from the shaft direction when 5 and 9 connect 8 and 10 supply power it is anticlockwise then The speed measuring facility in the motor transform the speed into impulse number which was provided to the PCB panel the higher of the rotate speed the more...

Page 53: ...ach for 1s 3 Press Start pause to go back to version information checking status LED display t03 1 Press button to illuminate the whole LED display 2 Press button the whole LED display flashes 3 Press to stop flash LED display t04 1 Enter into service mode LED displays PPt 2 Press button to drain out all the remaining water If all water drained out LED displays EP and 6 minutes later if there is s...

Page 54: ...h and prewash valve and get the water lever to setting level if water level can t reach setting level within 5min or exceeds setting level Drain out the water 6 Press to exit LED displays t08 1 Enter into service mode LED displays tt 2 Press button inner drum rotates in 45r m clockwise for 15s and stop for 10s then rotates counterclockwise for 15s over and over again 3 Press button to turn off the...

Page 55: ...ether NTC is short or open circuit Y Whether the pressure switch is well or not N Y Choosing new heating temperature Y Whether to set up non heating Non heating Whether the heater is well N Change the heater Y Change the control panel Maintenance 1 non heating malfunction 6 TROUBLESHOOTING ...

Page 56: ...ogram N Reliable connection The door is invalid and should be replaced lock Y Y Y Y N Door non locked Whether push the start pause button to start theprogram Change the control panel Whether the voltage between harness 1 and harness 3 is about 220v Whether the harness connection between the door lock and the main board is well 6 TROUBLESHOOTING ...

Page 57: ...aning with brush Change the switch pressure 3 No water inlet or water inlet overtime Whether press start pause button after choosing the program Whether door lock 3 and 2 is connected correctly Whether the voltage between door lock 1 and 3 is 220V Whether the electromagnetic valve buzz Whether the connections of inlet valve is well Whether the inlet pipe is fold or the water is cut off Whether the...

Page 58: ... Heating beyond the setting temperature its maintenance Change NTC Y Whether the connection is well N Whether NTC is short circuit or open circuit Y c Y Change the control panel Over heating 6 TROUBLESHOOTING ...

Page 59: ... Y N Y Y 5 of non drain or drain exceed the setting time Maintenance Whether it is in the state of pause Push start pause button Whether the pump is vibrating Whether the connection between the pump and the main board is loosened Whether the pump is blocked or burned out Whether the filter is blocked Whether the drain pipe is fold or hung too high 6 TROUBLESHOOTING The means of detecting door swit...

Page 60: ...he inlet Y N Reliable connection Y Y N Y N Water inlet overflow Whether the electric connection of pressure switch is normal Change the control panel Whether the water is in without power Whether the gas pipe or the connection is leaking or deadlock Change or revive the gas pipe Whether the switch is well pressure 6 TROUBLESHOOTING ...

Page 61: ...lock is well Y N Change the door lock N Y Y Y Whether the motor is well Whether the connection of main and auxiliary wiring harness is well N Reliable connection Y Whether the inlet is correct N Waiting inlet or inspect overtime water inlet malfunction Whether the switch is well pressure Y Y N Replace it N Replace it Detach strap whether the drum is rotating flexibly 6 TROUBLESHOOTING ...

Page 62: ...me time Maintenance Whether the washer is disposing the foam in the drum Change the control panel N Y Normal phenomenon Y Water inlet and water outlet at the same time Whether the drain hose is hung too low N Y Hang the hose well 6 TROUBLESHOOTING ...

Page 63: ...counterweight 1 5 Strap screw 2 Spanner Adjust pulley screw leg and undo transport bolts 3 Pliers and pinchers Assembling or auxiliary function 4 Other tools screwdriver pliers and so on Common service tools 8 10 13 17 Drum tub assembly Tools for assembly and unpacking 6 TROUBLESHOOTING ...

Page 64: ...7 0 1200 1400 1000 1000 1000 1000 1000 1000 0 0 1000 1000 400 400 800 800 1400 1200 1400 1200 1000 1000 800 800 800 800 1000 1000 600 600 800 800 7 0 6 0 2 0 1 5 2 5 1 5 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 7 0 6 0 3 5 3 0 198 201 198 201 81 81 69 69 86 86 78 78 66 66 73 73 66 66 15 15 14 14 34 34 1 1 107 107 118 118 7 0 6 0 Softener Case 60 40 20...

Page 65: ...ing power Working pressure Rated consumption of water Rated consumption of power Wash performance Energy rating Net weight Figure dimension mm length width high Class I IPX4 6 0kg 6 0kg 220 240V 50Hz 10A 1200rpm 1800W 0 05 MPa 1 45L cycle 0 89kWh cycle 1 031 A 50kg 595 470 850 Class I IPX4 7 0kg 7 0kg 220 240V 50Hz 10A 1400 rpm 1800W 54 5L cycle 1 02kWh cycle 1 031 A 56kg 595 495 850 0 05 MPa 1 Pa...