Eagle Gun Setup
INSULATION PINS
WITH COLLET PROTECTOR
Eagle Gun Setup
INSULATION PINS
(Fig. 1)
(Fig. 2)
Weld
Pin
1. Seat weld pin firmly against stop.
2. Loosen these adjustment screws.
3. Slide the Leg / Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot (or spark shield.)
4. Retighten adjustment screw.
Adjustable
Leg
Foot
1/8"- 3/16" Protrusion
“B”
Collet
Spark
Shield
(Optional)
“B”
Stop
Weld
Pin
1. If “B” Stop is used, seat weld pin firmly
against stop.
2. Loosen these adjustment screws.
3. Slide the Leg / Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot (or spark shield.)
4. Retighten adjustment screw.
Adjustable
Leg / Foot
1/8"- 3/16" Protrusion
“B”
Stop
(optional)
“B”
Collet
(inside
Protector)
Collet
Protector
Collet
Protector
Insert
11
©2005
MIDWEST FASTENERS, INC.
—
Eagle Pin Welding System
Continues, next page. >
3. Circuit Breaker trips when
weld is made.
4. Welder turns on, but
does not operate.
A. Shorted charge SCR.
B. Faulty printed circuit (PC) board.
A. Open circuit in weld or ground
cables.
B. Open circuit in trigger cable or
defective trigger switch.
C. Capacitors not charging.
replace transformer.
Check with ohmmeter. (Should not
show continuity in either direction.)
Replace if defective.
Repair or replace PC board.
With cables plugged into welder, touch
collet or chuck to grounded surface.
Check for “Contact” (yellow) light.
If light does not come on, repair or
replace defective cables. (NOTE:
DO NOT trigger gun while in
contact with grounded surface.)
With cables plugged into welder, hold
gun away from grounded surface
and depress trigger button. Check
for “Trigger” (green) light. If light
does not come on, repair or replace
defective trigger switch or control
cable assembly.
Check for indication of capacitor charge
on voltmeter. Replace PC board if
no charge is actually occurring.
EAGLE INSTALLATION
Eagle Components
Controller
CDSW-005-00
Weld Gun
CDWG-201-06T
Ground Cable
CDGC-200-15
WEL
D VO
LTA
GE
MIN
MAX
VOL
TAG
E
CON
TAC
T
TRIG
GER
CON
TRO
L
GUN
GROUND
REA
DY
13
©2005
MIDWEST FASTENERS, INC.
—
Eagle Pin Welding System
EAGLE GUN
SPECIFICATIONS
Weight...............................1.6 pounds
(not including cables)
Pin/Stud Range .................14 ga. – 1/ 4" dia.
Weldable Materials ...........Mild Steel, Stainless,
and Aluminum
Material ............................High strength, impact
resistant, polycarbonate
Dual Cable Length............35'
5
��
"
4
��
"
2
��
"
Follow the process below to properly install your Eagle pin welder.
1. Carefully remove the controller, cables and weld gun from the shipping
packaging.
2. Set the
Controller on a clean, dry, sturdy surface near an appropriate
voltage supply and the workpiece.
Eagle Cable Connections
Controller
Weld Gun
Ground
Cable
Weld
Pin
1. If “B” Stop is used, seat weld pin firmly
against stop.
2. Loosen these adjustment screws.
3. Slide the Leg / Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot.
4. Retighten adjustment screw.
Adjustable
Leg /Foot
1/8"- 3/16" Protrusion
“B”
Stop
(optional)
“B”
Collet
(inside
Protector)
Collet
Protector
Collet
Protector
Insert
MIDWEST FASTENERS
800-852-8352
MIDWEST FASTENERS
800-852-8352
Remove the controller, cables and weld gun from the shipping packaging.
Connect the Cable connectors to the controller as marked: “GROUND”
or “GUN”.
NOTE:
All cables should be
laid out straight or in a random
fashion.
CD-2 WELD GUN
SETUP
WELD PINS
CD-2 WELD GUN
SETUP
INSULATION PINS
WITH
COLLET PROTECTOR
PARTS
MIDWEST FASTENERS INC.
SETUP
