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OPERATION

08

 TECHNICAL DOCUMENTATION

OPERATION

The Rapide Extreme utilises a conventional simple storage cylinder, with a cold water feed connection at its 

lowest point and a hot water draw off connection at its highest point, in addition there is a plate heat 

exchanger draw off connection situated diametrically opposite to the cold water feed connection, both 

connections extend within the cyinder, thus reducing the gap between them within the cylinder (see 

diagram). Similarly at the top of the unit there is a plate heat exchanger flow connection diametrically 

opposite the hot water draw off connection, again the connections are extended within the cylinder. A 

secondary hot water return connection is situated around midway up the cylinder. 

The plate heat exchanger draw off is connected to the secondary side of the plate via a bronze “loading” 

pump, with the secondary flow side of the plate being connected to the connection at the top of the 

cylinder. The primary connections of the plate heat exchanger are extended outside of the casing and made 

available for connection to a Mikrofill Ethos condensing boiler or other suitably sized boilers.

To ensure only the correct minimum temperature is loaded and stored in the cylinder, the primary 

temperature sensor (TT4) will look for a minimum primary temperature before releasing the loading pump to 

allow the loading process to begin. The minimum required primary temperature is the storage set point (see 

page 16) + 5°C. 

Requested Storage Set Point 60°C: Minimum Primary Temperature Requirement: 65°C

Requested Storage Set Point 65°C: Minimum Primary Temperature Requirement: 70°C

Requested Storage Set Point 70°C: Minimum Primary Temperature Requirement: 75°C

Once the loading process has begun the loading pump will receive a “pulsed” voltage to ensure that the 

temperature of the domestic hot water measured entering the storage vessel is kept at a minimum 

temperature of the requested set point, the unit will display “nL” and the temperature during this process. The 

loading process will continue until the stop temperature sensor (TT2) has registered the requested minimum 

storage set point.  The Rapide Extreme will then register “nR” and the cylinder temperature (TT1) to indicate 

the requested set point has been achieved.

When domestic hot water is drawn from the top of the storage vessel, it is replaced by mains cold water at the 

bottom of the storage vessel. Once there has been a sufficient temperature drop, the start temperature 

sensor (TT1) will register the drop in temperature due to the ingress of the mains cold water and the loading 

cycle will commence again providing primary temperature is available. 

Summary of Contents for Extreme 200

Page 1: ...I G H E F F I C I E N C Y H O T W A T E R S Y S T E M S I N S P I R E D E F F I C I E N C Y EXTREME HIGH EFFICIENCY HOT WATER SYSTEMS with INJECTION DYNAMICS TECHNICAL DOCUMENTATION ISSUE 01 18 Rev 0...

Page 2: ......

Page 3: ...d Overview Description Operation Operation Installation Siting Over Heat Protection Open Vented Applications Discharge Pipework Discharge Pipework continued Unvented Mains Kit Valve Multiple Rapide Ex...

Page 4: ...P mm mm BSP kW W V Hz A mm mm mm mm mm mm mm mm mm MJ MJ kWh GENERAL Model Water Content of Appliance Weight Empty DHW Flow Connection DHW Return Connection Primary Flow Connection Primary Return Conn...

Page 5: ...0 1750 1800 1850 1900 1950 2000 2050 2100 2150 2250 2300 2350 2400 2450 2500 2550 2600 Rapide Extreme 200 Rapide Extreme 300 Rapide Extreme 500 Heat Input kW DHWS Flow litres FLOW CHARACTERISTICS TECH...

Page 6: ...110 120 5 10 15 20 25 30 35 40 45 50 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 30 Flow Rate Resistance Flow Rate l s Resistance kPa kW Rating Input FLOW CHARACTERISTICS 06 TECHNICAL DOCUMENTATION F...

Page 7: ...within the vessel to transfer heat the loading system introduces water at 60 C in to the top of the vessel This drastically reduces the proliferation of Legionella bacilli and in instances where the a...

Page 8: ...ylinder the primary temperature sensor TT4 will look for a minimum primary temperature before releasing the loading pump to allow the loading process to begin The minimum required primary temperature...

Page 9: ...ted to the primary flow or return pipework to the cylinder as part of the over heat protection for the cylinder to comply with G3 regulations See wiring diagram for electrical connection information P...

Page 10: ...gh level e g in to a metal hopper and metal downpipe with the end of the discharge clearly visible tundish visible or not or on to a roof capable of withstanding high temperature discharges of water a...

Page 11: ...2 from a G1 2 temperature relief valve is 9 0m Subtract the resistance for 4 no 22mm elbows at 0 8m each 3 2m Therefore the permitted length equates to 5 8m 5 8m is less than the actual length of 7 0m...

Page 12: ...fety Valve a tee piece can be fitted between the Pressure Regulating Valve and the non return valve if a balanced cold water tapping is required Expansion Vessel Tapping Mains cold water outlet Non re...

Page 13: ...ION The Rapide Extreme hot water cylinders can be installed in a multiple arrangement but all pipework must be installed in a parallel fashion or the flow must be arranged to be equal to all cylinders...

Page 14: ...C D E F Connections 2 and 3 External Legionella Circuit 1 Connections 4 and 5 N A Connections 6 and 7 N A Connections N and L Incoming Electrical Supply 2 Connections 8 and 9 Two Port Valve Supply 2 3...

Page 15: ...Connection End Switch Common Connection FIGURE 11 SCHEMATIC INSTALLATION DETAIL FOR TWO PORT VALVE HEAT SOURCE TWO PORT VALVE LOADING PUMP DHW FLOW MCW SUPPLY DHW SECONDARY RETURN TT 4 TT 2 TT 3 TT 1...

Page 16: ...and disconnect all water supplies and ensure all electrical supplies are isolated Run a drain hose from the drain valve to an operating drain then connect a controlled mains cold water supply to the...

Page 17: ...TT3 loading will continue Check sensor connection at sensor and PCB Loading process continues at 100 Check sensor connection at sensor and PCB Loading process begins after preset time Loading pump is...

Page 18: ...NOTES 18 TECHNICAL DOCUMENTATION...

Page 19: ......

Page 20: ...Systems Ltd 11 Merse Road North Moons Moat Redditch Worcestershire B98 9HL UK North Moons Moat Redditch Worcestershire B98 9HL UK T 44 0 3452 60 60 20 F 44 0 3452 60 60 21 E info mikrofill com www mik...

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