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INSTALLATION

TECHNICAL DOCUMENTATION 

09

INSTALLATION

IMPORTANT: Please read and understand these instructions before installing the Rapide Extreme hot water 

loading system. Incorrect installation may invalidate the guarantee.

The Rapide Extreme must be installed by a competent installer in accordance with Building Regulation G3 

(England and Wales), Technical Standard P3 (Scotland) or Building Regulation P5 (Northern Ireland).

Siting the Rapide Extreme

The Rapide Extreme must be vertically floor mounted. It can be placed anywhere convenient provided the 

discharge pipe(s) from its safety valve can be correctly installed. Areas that are subject to freezing must be 

avoided. Ensure that the the floor is of sufficient strength to support the full weight of the unit. Pipe runs should 

be kept as short as possible for maximum economy. Access to associated controls and immersion heater (if 

installed) should be possible for servicing and maintenance of the system.

Over Heat Protection Device

The supplied two port spring return valve must be fitted to the primary flow or return pipework to the cylinder 

as part of the over heat protection for the cylinder to comply with G3 regulations. See wiring diagram for 

electrical connection information.

Protection Against Under Pressure

A suitable form of protection should be fitted to prevent damage occuring to the cylinder; in the event the 

cylinder is subjected to a vacuum.   

Application

The Rapide Extreme is suitable for both open vented (storage tank fed) or unvented applications.

Open Vented Applications

This application utilises feed from a storage tank and where the system is open to atmosphere via a vent pipe 

(usually discharging back in to the storage tank). Available pressure is subject to the static head i.e. the height 

of the storage tank above the Rapide Extreme. In open vented applications it is recommended that the cold 

water feed pipework and the domestic hot water flow pipe are sized according to the Rapide Extreme 

tapping size to ensure maximum flow rates.

When installing the Rapide Extreme on to an open vented system we strongly recommend that a strainer / filter 

of 100 micron mesh is installed on the domestic hot water return pipework and cold water feed pipework, 

failure to do so may invalidate the guarantee. 

Summary of Contents for Extreme 200

Page 1: ...I G H E F F I C I E N C Y H O T W A T E R S Y S T E M S I N S P I R E D E F F I C I E N C Y EXTREME HIGH EFFICIENCY HOT WATER SYSTEMS with INJECTION DYNAMICS TECHNICAL DOCUMENTATION ISSUE 01 18 Rev 0...

Page 2: ......

Page 3: ...d Overview Description Operation Operation Installation Siting Over Heat Protection Open Vented Applications Discharge Pipework Discharge Pipework continued Unvented Mains Kit Valve Multiple Rapide Ex...

Page 4: ...P mm mm BSP kW W V Hz A mm mm mm mm mm mm mm mm mm MJ MJ kWh GENERAL Model Water Content of Appliance Weight Empty DHW Flow Connection DHW Return Connection Primary Flow Connection Primary Return Conn...

Page 5: ...0 1750 1800 1850 1900 1950 2000 2050 2100 2150 2250 2300 2350 2400 2450 2500 2550 2600 Rapide Extreme 200 Rapide Extreme 300 Rapide Extreme 500 Heat Input kW DHWS Flow litres FLOW CHARACTERISTICS TECH...

Page 6: ...110 120 5 10 15 20 25 30 35 40 45 50 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 30 Flow Rate Resistance Flow Rate l s Resistance kPa kW Rating Input FLOW CHARACTERISTICS 06 TECHNICAL DOCUMENTATION F...

Page 7: ...within the vessel to transfer heat the loading system introduces water at 60 C in to the top of the vessel This drastically reduces the proliferation of Legionella bacilli and in instances where the a...

Page 8: ...ylinder the primary temperature sensor TT4 will look for a minimum primary temperature before releasing the loading pump to allow the loading process to begin The minimum required primary temperature...

Page 9: ...ted to the primary flow or return pipework to the cylinder as part of the over heat protection for the cylinder to comply with G3 regulations See wiring diagram for electrical connection information P...

Page 10: ...gh level e g in to a metal hopper and metal downpipe with the end of the discharge clearly visible tundish visible or not or on to a roof capable of withstanding high temperature discharges of water a...

Page 11: ...2 from a G1 2 temperature relief valve is 9 0m Subtract the resistance for 4 no 22mm elbows at 0 8m each 3 2m Therefore the permitted length equates to 5 8m 5 8m is less than the actual length of 7 0m...

Page 12: ...fety Valve a tee piece can be fitted between the Pressure Regulating Valve and the non return valve if a balanced cold water tapping is required Expansion Vessel Tapping Mains cold water outlet Non re...

Page 13: ...ION The Rapide Extreme hot water cylinders can be installed in a multiple arrangement but all pipework must be installed in a parallel fashion or the flow must be arranged to be equal to all cylinders...

Page 14: ...C D E F Connections 2 and 3 External Legionella Circuit 1 Connections 4 and 5 N A Connections 6 and 7 N A Connections N and L Incoming Electrical Supply 2 Connections 8 and 9 Two Port Valve Supply 2 3...

Page 15: ...Connection End Switch Common Connection FIGURE 11 SCHEMATIC INSTALLATION DETAIL FOR TWO PORT VALVE HEAT SOURCE TWO PORT VALVE LOADING PUMP DHW FLOW MCW SUPPLY DHW SECONDARY RETURN TT 4 TT 2 TT 3 TT 1...

Page 16: ...and disconnect all water supplies and ensure all electrical supplies are isolated Run a drain hose from the drain valve to an operating drain then connect a controlled mains cold water supply to the...

Page 17: ...TT3 loading will continue Check sensor connection at sensor and PCB Loading process continues at 100 Check sensor connection at sensor and PCB Loading process begins after preset time Loading pump is...

Page 18: ...NOTES 18 TECHNICAL DOCUMENTATION...

Page 19: ......

Page 20: ...Systems Ltd 11 Merse Road North Moons Moat Redditch Worcestershire B98 9HL UK North Moons Moat Redditch Worcestershire B98 9HL UK T 44 0 3452 60 60 20 F 44 0 3452 60 60 21 E info mikrofill com www mik...

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