Mikster INDU WRC-2010H, User Manual

Page 1: ...ver 1 07 INDU WRC 2010H Controller User s Manual Sp z o o 41 250 Czelad ul Wojkowicka 21 Tel 0 32 763 77 77 Fax 0 32 763 75 94 www mikster pl e mail info mikster pl v1 07 29 05 2008...

Page 2: ...ng of step parameters 20 5 2 3 Alarm setting 22 5 2 4 Parameter setting for pause mode stop mode and key functions F1 F4 26 5 2 5 I O output parameter setting 27 5 2 6 Washing parameter setting 31 5 3...

Page 3: ...RESSING IN THE SYSTEM 43 VI INDU WRC TO 01 MODULE 44 1 MODULE ASSEMBLING 44 2 MODULE FUNCTION 44 3 FIGURE 44 4 TECHNICAL DATA 45 5 CARDS ADDRESSING IN THE SYSTEM 45 VII INDU WRC COM 01 MODULE 46 1 MOD...

Page 4: ...1 module allows to communicate with the PC computer and stores recordings of process course parameters power supply module 1 module the controller power supply indispensable Modules may be put togethe...

Page 5: ...WRC 2010H Controller User s Manual ver 1 07 5 29 05 2008 Fig 1 The INDU WRC 2010H Controller control panel 1 Numeric display keypad 2 Graphic display 3 Numeric keys with function keys 4 Signaling dio...

Page 6: ...r operator s number and then password Before operators are entered it is enough to press Enter key twice 4 PROCESS PROGRAMS 4 1 Manufacturing process programming Do the following in order to create a...

Page 7: ...tter as many times as required move to next position by pressing right arrow press Enter key start process cycle editing enter the number of cycle you wish to edit and press Enter select step number t...

Page 8: ...mber and then proceed as before whereas if all cycles in a given program have been edited then press Stop key thus you have completed program editing now you can select another program for editing or...

Page 9: ...execution follow the procedure below to do that press Pause key the controller will interrupt program execution and diode at Pause key will go on the program will be resumed when Pause key is pressed...

Page 10: ...date and program activation time as well as current date and time the lamp at Clock key will go on At specified hour the controller will automatically start execution of appropriate program from the...

Page 11: ...value using numeric keys 1 4 7 0 2 5 8 3 6 9 and confirm with Enter key if it is necessary modify next parameters press Start key after having introduced all changes ATTENTION Alterations introduced d...

Page 12: ...ation menu are stored in the controller memory and used during its work Controller configuration has been divided into the following functions user s functions service functions 1 service functions 2...

Page 13: ...her functions are inactive 5 1 1 Time and date setting Follow the procedure below to set time and date select function Set clock press Enter enter time and then date using numeric keys as soon as you...

Page 14: ...8 press Enter select one of 4 languages using arrow keys left right press Enter 4 languages are available Polish English two languages defined by user and transferred to the controller via PC computer...

Page 15: ...arameters of key functions F1 F4 I O output parameters washing parameters 5 2 1 Controller parameter setting Follow the procedure below to set controller parameters select function Controller paramete...

Page 16: ...enu INFO configuration Display after button INFO press 0 3 temperatures 1 channel 3 2 channel 4 3 channel 5 4 channel 6 5 channel 7 6 channel 8 7 channel 9 8 channel 10 9 channel 11 10 channel 12 11 c...

Page 17: ...19 OPERATOR ON OFF 0 0 1 Operator logging in 0 off 1 on F 20 KEY CLICK 2 0 20 Sound level after pressing the 0 key audio signaling off F 21 MAX CHAMBER TEMP 100 99 999 Maximum allowable chamber temper...

Page 18: ...999 Minimum addition set 2 F 42 MAX ADDITION2 SET 0 199 999 Maximum addition set 2 F43 RELAY S G ON 0 1 32 Number of smoking relay the relay for time count in between consecutive washings of the cham...

Page 19: ...on start every step or F4 pressed F66 COUNTER TAR 0 0 5 0 tare off 1 tare on F4 pressed 2 automatic tare on start every step 3 automatic tare on start every step or F4 pressed 4 tare on F3 pressed 5...

Page 20: ...r to set these parameters select function Step parameters press Enter the list of all steps will be displayed 2 select step that you wish to edit and press Enter enter name same as at programming and...

Page 21: ...eset value of temperature inside chamber TIR TIS OR TCR TCS cycle end after reaching preset time value or after exceeding preset value of bar temperature TIR TIS OR HUR HUS cycle end after reaching pr...

Page 22: ...d when end release is on TIR TIS AND INN 1 cycle end after reaching preset time value and end release must be on TIR TIS OR INN 1 cycle end after reaching preset time value or after switching on end r...

Page 23: ...ess Enter the list of all alarms will be displayed select an alarm to set its parameters and press Enter enter name analogically as when programming and press Enter one by one select functions Outputs...

Page 24: ...ose relays will be switched on which have been set in function Outputs when alarm Status adding symbol those relays will be switched on which result from regular controller operation and additionally...

Page 25: ...ess will be interrupted Process continuation symbol if the controller is in process execution phase and an alarm will occur the controller will adequately set relays and the process will be continued...

Page 26: ...are activated by pressing keys F1 F4 Should these functions be activated they allow for additional relay control during process execution These functions are described by the same parameters as stop...

Page 27: ...for another function select it and repeat the procedure specified before and if parameters for all functions are set press Stop 5 2 5 I O output parameter setting Each of the 32 relays possesses indi...

Page 28: ...lay to se tits parameters and press Enter enter name 1 analogically as for programming and press Enter the controller will go to next settings after pressing Enter set time mode first available modes...

Page 29: ...ayed deactivation Time Ta C y c l e e n d OFF ON pulse generator Time Ta C y c l e e n d Wy czony Time Tb Time Ta Time Tb ON ON ON OFF OFF then set times Ta and Tb time value is given in seconds selec...

Page 30: ...H g O ffset ZA cooling hysteresis ZA D ZA W Y H d H g O ffset ZA W Y W Y select channel upon which the regulator will act enter offset enter window enter lower hysteresis enter upper hysteresis selec...

Page 31: ...gramming regular process steps described in section 5 2 2 5 3 Service functions 2 These functions allow to test the controller 5 3 1 Test for digital outputs Follow the procedure below to test digital...

Page 32: ...last if any other key is pressed displayed number will be changed Exit the test mode by pressing and holding down any key 5 3 3 Diode test Follow the procedure below to check whether all control panel...

Page 33: ...ing programming Follow the procedure below to set the Washing program configuration select function Wash programming press Enter proceed in the same way as when programming regular process steps descr...

Page 34: ...of smoke plate and the chamber moisture sensor the Info key should be pressed The graphic display will show the current readings from those sensors The values can be checked at Stop as well as during...

Page 35: ...182 mm Height 324 mm POWER SUPPLY 12 24 V DC CASING Single element FRONT PANEL type PROTECTION DEGREE from front IP 65 HUMIDITY 0 75 relative humidity TEMPERATURE Ambient 20 70 C Working 0 60 C DISPL...

Page 36: ...asing The upper connection RS A B is connected to the converter in the Rennon Slicer panel Communication with the processor is done with the rate of 19200 bits sec while communicatin with the cards wi...

Page 37: ...il TS 35 EG45 from the Phoenix Contact Company PROTECTION DEGREE IP 30 TEMPERATURE Storage 40 80 C Operation 20 65 C DISPLAY 7 segments KEYBOARD none STATE SIGNALLISATION LED 7 segment display BISTABL...

Page 38: ...dules by a belt AI 01 6 PT 100 TEMP SUCHY PT 100 TEMP MOKRY PT 100 TEMP BATON PT 100 TEMP P YTY PT 100 TEMP DYM 2 MODULE FUNCTION Module serves for controlling by means of analogue outputs Maximum out...

Page 39: ...on a rail TS 35 EG45 from the Phoenix Contact Company PROTECTION DEGREE IP 30 TEMPERATURE Storage 40 80 C Operation 20 65 C DISPLAY none KEYBOARD none STATE SIGNALLISATION LED diode status LED diode 1...

Page 40: ...8 IV INDU WRC DI 01MODULE 1 MODULE ASSEMBLING Module should be assembled on a rail and then connected with other modules by a belt 2 MODULE FUNCTIONS DI 01 module is a bistable input module which serv...

Page 41: ...Contact Company PROTECTION DEGREE IP 30 TEMPERATURE Storage 40 80 C Operation 20 65 C DISPLAY none KEYBOARD none STATE SIGNALLISATION LED diode for each input LED diode status BISTABLE OUTPUTS none AN...

Page 42: ...other modules by a belt 2 MODULE FUNCTIONS Module serves for controlling by means of relay outputs fan out of a single output 4A Maximum 6 RO 01 modules can be connected to the system Note cards of th...

Page 43: ...20 65 C DISPLAY none KEYBOARD none STATE SIGNALLISATION LED diode for each output LED diode status BISTABLE OUTPUTS 6 relay outputs fan out 4A 230 V AC 4A 24 V DC ANALOG OUTPUTS none ANALOG INPUTS non...

Page 44: ...elt 2 MODULE FUNCTION Module serves for controlling by means of transistor outputs Fun out of a single output 0 8A total current of all outputs 6 3A Maximum 4 TO 01 modules can be connected to the sys...

Page 45: ...PLAY none KEYBOARD none STATE SIGNALLISATION LED diode for each output LED diode status BISTABLE OUTPUTS 8 transistor outputs fun out 0 8A total current for all outputs 6 3A ANALOG OUTPUTS none ANALOG...

Page 46: ...d then connected with other modules by a belt 2 MODULE FUNCTION The module is used for communication between the INDU WRC set and the PC Apart from storing the recordings the module enables readout of...

Page 47: ...assembling on a rail TS 35 EG45 from the Phoenix Contact Company PROTECTION DEGREE IP 30 TEMPERATURE Storage 40 80 C Operation 20 65 C DISPLAY 7 segments KEYBOARD none STATE SIGNALLISATION 7 segments...

Page 48: ...S 01 MODULE 1 MODULE ASSEMBLING Module should be assembled on a rail and then connected with other modules by a belt 2 MODULE FUNCTION The module is used for supplying the INDU WRC controller It is su...

Page 49: ...ling on a rail TS 35 EG45 from the Phoenix Contact Company PROTECTION DEGREE IP 30 TEMPERATURE Storage 40 80 C Operation 20 65 C DISPLAY none KEYBOARD none STATE SIGNALLISATION LED Diode for 5V LED Di...

Page 50: ...INDU WRC 2010H Controller User s Manual ver 1 07 50 29 05 2008 Fig Modules connection...

Page 51: ...INDU WRC 2010H Controller User s Manual ver 1 07 51 29 05 2008...