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GETTING STARTED

Unpacking Your Winch

Typical Installation

Unpack your new Mile Marker winch and ensure that all the parts are included by referring to parts list and exploded view drawings provided in this manual.

Depending on amount of clearance between winch mount tray and winch body, attach the roller fairlead with two bolts (B-3/8 16 X 1¼ SS Hex Head Bolt) through 
roller fairlead and pre-drilled holes on front of winch mount tray and attach with 3/8 SS nuts (not provided) . When facing grill of truck, position the winch with the hydraulic 
2-speed levers to the left (passenger side). The Free/Low lever will be on top. In this position, 4 mounting holes will be on the bottom on any style of Mile Marker winch.

Attach winch to winch-mount tray by screwing 4 bolts (C-3/8 X 16 X 1 SS Hex Head Bolt) and washers (D-3/8 SS Washer) through the pre-drilled holes in bottom 
of winch mount tray into bottom of winch body. Tighten to 35 ft/lbs. Make sure that you have AT LEAST 6 threads going into the winch legs, but NO MORE THAN 
10 threads going into winch leg.

NOTE:

 If you find any missing or broken parts, please call Mile Marker as soon as possible at the number present on the front page of this manual.

Winch Mounting

Your winch should be aligned and secured to a solid part of the vehicle (front or rear) where the full rated load will be evenly distributed.

NOTE: 

Mile Marker recommends the use of its mounting systems for proper winch installation and optimum winch performance. However, when 

not using Mile Marker Mounting System, ensure that the mounting platform is strong enough to meet the maximum rated load of the winch in use. 
Mile Marker recommends steel plates with thickness of at least 0.25”.

CAUTION: 

It is essential that the mounting surface be flat and the winch is mounted such that the three major sections (Gear housing end, 

drum and motor end) are in proper alignment.

CAUTION: 

When replacing the capscrews or when longer bolts are required, make sure that you use bolts of Grade 5 or greater.

Winch body on 9000 lb. and 10500 lb. winch has mounting holes only on the bottom. Winch body on 12000 lb. winch has four mounting holes 
on front, back, and bottom of the winch. This may allow the winch to be mounted easier on some winch mounts or for other applications.
The motor on Mile Marker 2-speed winches may also be rotated in 90º increments if needed. This may allow easier installation on somewinch mounts.

Page 6

CABLE MUST SPOOL OFF THE BOTTOM OF THE DRUM

Summary of Contents for 75-50050C

Page 1: ...s Manual HI9000 PN 75 50085C HI10500 PN 75 50050C HI12000 PN 75 52000C 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L...

Page 2: ...ttaching Valve Assembly 7 Wiring Instructions 8 Plumbing Connections 9 Winch Operation 11 2 Speed Lever Positions 12 Parts List 13 Warranty 14 TABLE OF CONTENTS Page 1 2121 BLOUNT ROAD POMPANO BEACH F...

Page 3: ...ch it may be necessary to rotate the drum by hand to align the clutch pin 8 NEVER disengage the winch clutch under load 9 Store the winch with clutch lever function in the HIGH GEAR position 10 The ma...

Page 4: ...le on the drum 12 After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period 13 Examine winch before using Components may be affected by exposure to...

Page 5: ...ERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe pla...

Page 6: ...spect cable and equipment frequently The cable should be replaced immediately if any sign of burrs or broken strands are evident A frayed cable with broken strands should be replaced immediately Alway...

Page 7: ...present on the front page of this manual Winch Mounting Your winch should be aligned and secured to a solid part of the vehicle front or rear where the full rated load will be evenly distributed NOTE...

Page 8: ...ce of your winch and greatly reduce its pulling power This is a safety item IT MUST BE INSTALLED BEFORE SECURING VALVE ASSEMBLY TO THE MOTOR MAKE SURE THAT THE FLOW RESTRICTOR DISK IS IN PORT LABELED...

Page 9: ...fluid in system until full To purge air start engine run for two seconds and shut off engine Check fluid level again Add fluid until full Do this until system stays full Run truck for three minutes o...

Page 10: ...Does the factory hose have a sensor in it What this does is increase the rpm of the engine slightly when there is high power steering pump pressure during idle We have found this is not needed Remove...

Page 11: ...thru the grill of the truck or under the radiator area Tighten the flare fittings hand tight then go turn more They can be longer than needed sometimes as this is designed to fit many applications Fo...

Page 12: ...gear Leave the side lever at FREE free spool This will engage the winch into low gear Turn top lever to FREE Turn side lever to HIGH lock high gear Operate remote control switch to IN or OUT until lo...

Page 13: ...2 SPEED WINCH LEVER POSITIONS Page 12...

Page 14: ...PARTS BREAKDOWN Page 13...

Page 15: ...nd any condition Mile Marker determines to have been caused by misuse abnormal use The Mile Marker hydraulic motor has a five 5 year warranty The owner will be responsible for removing the winch and r...

Page 16: ...2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX...

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