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WINCHING TIPS & TECHNIQUES

Winching Tips and Use of a Snatch Block

• Use OEM tow hooks, recovery eyes or a clevis mount for attachment of a tow strap or winch cable. Warning: Never use a ball and/or ball 

mount as an anchor point for tow strap or winch cable. Severe personal injury or death could occur.

•Always heed all winch manufacturer’s recommendations, cautions, and warnings.

• Attach return cable to tow hook or recovery eye when using a snatch block. Always use a clevis to secure snatch block to strap, or severe 

damage could occur to persons and vehicle. (See Figure Below). Caution: Never attach return cable to winch mount. This may overload winch 
mount and/or front receiver.

Rating

Safety Tips

For maximum line pull rating, winch cable direction must not exceed:
1. 15º angle up or down from horizontal (See Figure Below).
2. 45º angle left or right from straight ahead (See Figure Below).
Caution: Exceeding the maximum line pull rating may overload winch,
winch mount, and/or front mounted receiver.

• NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding 

brake, therefore no adjustment to clutch is needed to maintain load.

• Store the remote control cord in a safe place when not in use to prevent use by children or other unauthorized persons who could injure 

themselves or others or damage the controls.

•Do not operate winch inder the influence of drugs, alcohol, or medications.
•Isolate winch before putting hands in or around the fairlead or wire rope drum (The Danger Zone).
• DO NOT OVERLOAD YOUR WINCH. Do not maintain power to the winch if the drum stops. Overloads can damage the vehicle, winch or winch 

rope and create unstable operating conditions.

• It is recommended to lay a heavy blanket or jacket over the rope about halfway along to the hook attachment. If a rope failure should occur, 

the weight of the cloth will act as a damper and help prevent the broken rope from whipping (See Figure Below). Remember to move the 
blanket or jacket as winching proceeds, but halt winching when doing so. Partially raising the hood of the vehicle will also give a measure of 
protection to its occupants from broken rope or cable, consistent with sufficient forward visibility for the operator.

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Summary of Contents for 77-50105BW

Page 1: ...105BW PE2 5 ES w Synthetic Rope PN 77 53105BW PE3 5 ES w Cable PN 77 50112BW PE3 5 ES w Synthetic Rope PN 77 53112BW 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX ...

Page 2: ...6 Winch Mounting 6 Wiring Instructions 7 Operation Instructions 8 Maintenance 10 Troubleshooting 10 Parts List 11 Warranty 15 TABLE OF CONTENTS 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX Page 1 ...

Page 3: ... protection to eliminate the possibility of cuts caused by burrs slivers from broken strands 8 DRUM ROPE Always make sure that there are at least 5 complete turns of rope left on the drum before winching 9 KEEP HANDS AND FINGERS CLEAR OF WIRE ROPE AND HOOK WHEN OPERATING WINCH Never put your finger through the hook when reeling in the last few feet If your finger should become trapped in the hook ...

Page 4: ...ble on the drum 12 After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period 13 Examine winch before using Components may be affected by exposure to everyday weathering chemicals salts and rust 14 Never fully extend cable while under load Keep 5 COMPLETE TURNS of cable around the winch drum 15 When loading a boat into a trailer without reel or s...

Page 5: ...THERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe place when not in use to prevent use by children or other unauthorized persons who could injure themselves or others or damage the controls Do not operate winch inder the influence of drugs alcohol or ...

Page 6: ...nspect cable and equipment frequently The cable should be replaced immediately if any sign of burrs or broken strands are evident A frayed cable with broken strands should be replaced immediately Always replace the cable with a Mile Marker recommended replacement part Any substitution must be IDENTICAL in strength quality lay and stranding Never hook the cable back onto itself Hooking the cable ba...

Page 7: ...ont or rear where the full rated load will be evenly distributed NOTE Make sure the winch mounting bolts and winch hardware has been checked for proper torque Sometimes it may be necessary to remove the cable from the winch drum to install the mounting hardware or roller hawse fairlead All Mile Marker Mounting Systems come fairlead ready If you are using any other mounting platforms drill two hole...

Page 8: ...cations as that provided by Mile Marker if a substitution is required CAUTION Battery cables should not be drawn taut leave some slack for cable movement Also ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short Long battery cable runs may have significant voltage drops that may cause the winc...

Page 9: ...can also toggle the IN button for the same retrieval function fig 3 2 Winch cable will spool in on drum 3 Toggle the Joystick up to Power Out winch cable When using the handlebar remote you can also toggle the OUT button for the same Power Out function fig 3 2 Winch Cable will spool out off of drum 4 If any of the above functions are not working properly recheck all connections in accordance with ...

Page 10: ...rious injury ELECTRIC WINCHES ARE DESIGNED FOR INTERMITTENT USE ONLY Do not run this winch at a high load for an extended period of time To check the motor temperature Stop Operation Secure the load Release the tension on the cable and place your hand on the motor to check temperature If you feel the motor is warm to the touch let it cool off for a few minutes If the motor is laboring stop sooner ...

Page 11: ...changes This may result in reduced performance of the winch or even possible electrical shorting Hence always clean the electrical connections before and after using the winch After every use of the winch inspect the cable for damages such as kinks broken strands etc When damaged replace the cable immediately CAUTION It is recommended that you replace the cable with superior Mile Marker cables If ...

Page 12: ...PARTS BREAKDOWN ASSEMBLY Page 11 Cable ...

Page 13: ...Page 12 PARTS BREAKDOWN ASSEMBLY Synthetic Rope ...

Page 14: ...PARTS BREAKDOWN ASSEMBLY Cable Page 13 ...

Page 15: ...PARTS BREAKDOWN ASSEMBLY Synthetic Rope Page 14 ...

Page 16: ...receiving the Returns Good Authorization RGA Number Attach the RGA Number your name address phone number and a detailed description of problem relating to malfunction and a copy of a bill of sale To obtain any warranty coverage it is absolutely necessary that you present proof of purchase acceptable to Mile Marker such as a purchase receipt Please remove the cable from any winch to save both parti...

Page 17: ...2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX ...

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