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WIRING INSTRUCTIONS

DO NOT CONNECT POWER CABLES TO BATTERY UNTIL FINAL STEP OF INSTALLATION!

NOTE:

 Be sure to mount control box in a location that: (a) does not interfere with any vehicle’s moving / functioning parts, and (b) use electrical 

cables with similar or better specifications as that provided by Mile Marker if a substitution is required.

CAUTION:

 Battery cables should not be drawn taut; leave some slack for cable movement. Also, ensure that they are routed properly with out 

any interference with the vehicular components that could potentially damage the cable or cause electrical short.
Long battery cable runs may have significant voltage drops that may cause the winch motor controller to not operate properly.

Page 7

2-1: Wiring Diagram

Summary of Contents for 77-50105BW

Page 1: ...105BW PE2 5 ES w Synthetic Rope PN 77 53105BW PE3 5 ES w Cable PN 77 50112BW PE3 5 ES w Synthetic Rope PN 77 53112BW 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX ...

Page 2: ...6 Winch Mounting 6 Wiring Instructions 7 Operation Instructions 8 Maintenance 10 Troubleshooting 10 Parts List 11 Warranty 15 TABLE OF CONTENTS 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX Page 1 ...

Page 3: ... protection to eliminate the possibility of cuts caused by burrs slivers from broken strands 8 DRUM ROPE Always make sure that there are at least 5 complete turns of rope left on the drum before winching 9 KEEP HANDS AND FINGERS CLEAR OF WIRE ROPE AND HOOK WHEN OPERATING WINCH Never put your finger through the hook when reeling in the last few feet If your finger should become trapped in the hook ...

Page 4: ...ble on the drum 12 After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period 13 Examine winch before using Components may be affected by exposure to everyday weathering chemicals salts and rust 14 Never fully extend cable while under load Keep 5 COMPLETE TURNS of cable around the winch drum 15 When loading a boat into a trailer without reel or s...

Page 5: ...THERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe place when not in use to prevent use by children or other unauthorized persons who could injure themselves or others or damage the controls Do not operate winch inder the influence of drugs alcohol or ...

Page 6: ...nspect cable and equipment frequently The cable should be replaced immediately if any sign of burrs or broken strands are evident A frayed cable with broken strands should be replaced immediately Always replace the cable with a Mile Marker recommended replacement part Any substitution must be IDENTICAL in strength quality lay and stranding Never hook the cable back onto itself Hooking the cable ba...

Page 7: ...ont or rear where the full rated load will be evenly distributed NOTE Make sure the winch mounting bolts and winch hardware has been checked for proper torque Sometimes it may be necessary to remove the cable from the winch drum to install the mounting hardware or roller hawse fairlead All Mile Marker Mounting Systems come fairlead ready If you are using any other mounting platforms drill two hole...

Page 8: ...cations as that provided by Mile Marker if a substitution is required CAUTION Battery cables should not be drawn taut leave some slack for cable movement Also ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short Long battery cable runs may have significant voltage drops that may cause the winc...

Page 9: ...can also toggle the IN button for the same retrieval function fig 3 2 Winch cable will spool in on drum 3 Toggle the Joystick up to Power Out winch cable When using the handlebar remote you can also toggle the OUT button for the same Power Out function fig 3 2 Winch Cable will spool out off of drum 4 If any of the above functions are not working properly recheck all connections in accordance with ...

Page 10: ...rious injury ELECTRIC WINCHES ARE DESIGNED FOR INTERMITTENT USE ONLY Do not run this winch at a high load for an extended period of time To check the motor temperature Stop Operation Secure the load Release the tension on the cable and place your hand on the motor to check temperature If you feel the motor is warm to the touch let it cool off for a few minutes If the motor is laboring stop sooner ...

Page 11: ...changes This may result in reduced performance of the winch or even possible electrical shorting Hence always clean the electrical connections before and after using the winch After every use of the winch inspect the cable for damages such as kinks broken strands etc When damaged replace the cable immediately CAUTION It is recommended that you replace the cable with superior Mile Marker cables If ...

Page 12: ...PARTS BREAKDOWN ASSEMBLY Page 11 Cable ...

Page 13: ...Page 12 PARTS BREAKDOWN ASSEMBLY Synthetic Rope ...

Page 14: ...PARTS BREAKDOWN ASSEMBLY Cable Page 13 ...

Page 15: ...PARTS BREAKDOWN ASSEMBLY Synthetic Rope Page 14 ...

Page 16: ...receiving the Returns Good Authorization RGA Number Attach the RGA Number your name address phone number and a detailed description of problem relating to malfunction and a copy of a bill of sale To obtain any warranty coverage it is absolutely necessary that you present proof of purchase acceptable to Mile Marker such as a purchase receipt Please remove the cable from any winch to save both parti...

Page 17: ...2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX ...

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