TROUBLESHOOTING
Symptom
Possible Cause
Suggested Remedy
Motor does not turn on
Safety Switch is OFF
Turn Safety Switch to ON position
Switch assy not connected properly
Insert Switch assy firmly to the connector
Loose battery cable
Tighten nuts on cable connectors
Connection
Solenoid malfunctioning
Tap solenoid to free contact, applying 12 volts
to coil terminal directly. It will make an audible
clicking when activating.
Defective Switch assy
Replace Switch assy
Defective motor
Check for voltage at armature port with switch
pressed. If voltage is present,
replace motor.
Water has entered motor
Drain and dry. Run in short bursts without load
until completely dry.
Motor runs too hot
Long period of operation
Let winch cool down periodically
Motor runs slowly or
without normal power
Battery runs down
Recharge battery by running vehicle engine
Insufficient current or voltage
Clean, tighten or replace the connector
Motor runs but cable
drum does not turn
Clutch not engaged
Turn Clutch Gear to IN/ENGAGED position. If
that does not work, ask a qualified technician
to check and repair.
Motor runs in one
direction only
Defective or stuck solenoid
Tap solenoid to free contacts. Repair or replace
solenoid
Defective switch assy
Replace switch assy
2121 Blount Road Pompano Beach, FL 33069 MileMarker.com 1.800.886.8647
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