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L

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Installation & Owner’’s Manual

4003899-03

Gravity Vent Gas Insert

738JLN (NG) & 738JLP (LPG)

WARNING: If the information in these 
instructions is not followed exactly, a 

 re 

or explosion may result causing property 
damage, personal injury or loss of life.

WHAT TO DO IF YOU SMELL GAS
•• Do not try to light the appliance.
•• Do not touch any electrical switch; do not 

use any phone in your building.

•• Immediately call your gas supplier from a 

neighbor’’s phone. Follow the gas supplier’’s 
instructions.

•• If you cannot reach your gas supplier, call 

the 

 re department.

Do not store or use gasoline or other 

 ammable vapors and liquids in the vicinity 

of this or any other appliance.

Installation and service must be performed 
by a quali

 ed installer, service agency or the 

gas supplier.

Ce guide est disponible en français sur demande.

This appliance is only for use with the type 
of gas indicated on the rating plate. This 
appliance is not convertible for use with 
other gases, unless a certi

 ed kit is used.

This appliance is a domestic room-heating 
appliance. It must not be used for any other 
purposes such as drying clothes, etc.
This appliance is suitable for installation in a 
bedroom or bed sitting room.

This appliance may be installed in an 
after-market permanently located, 
manufactured (mobile) home where not 
prohibited by local codes.

This manual contains instructions to install the

 

ENGINE ONLY. 

A front is

 also REQUIRED 

to 

complete this installation. A barrier screen is pro-
vided with the front. 

Refer to the manual sup-

plied with the front for installation.

Miles Industries Ltd.

www.valor

 replaces.com

©2013, Miles Industries Ltd.

INSTALLER

Leave this manual 

with the appliance.

CONSUMER

Retain this manual 

for future reference.

Please read this manual 
BEFORE installing and 
operating this appliance.

HOT GLASS

 WILL 

CAUSE BURNS.

DO NOT TOUCH 

GLASS 

UNTIL COOLED.

NEVER 

ALLOW CHILDREN 

TO TOUCH GLASS.

WARNING

!

A barrier designed to reduce the risk of burns from the hot viewing 
glass is provided with this appliance and shall be installed 
for the protection of children and other at-risk individuals.

Summary of Contents for Valor 738JLN

Page 1: ...with other gases unless a certi ed kit is used This appliance is a domestic room heating appliance It must not be used for any other purposes such as drying clothes etc This appliance is suitable for installation in a bedroom or bed sitting room This appliance may be installed in an after market permanently located manufactured mobile home where not prohibited by local codes This manual contains i...

Page 2: ...this manual WARRANTY PROGRAM WARRANTY PROGRAM V A LOR CO M F O R T V A LOR CO M F O R T V A LOR CO M F O R T Speci cations 13 Overview 14 Dimensions 15 Cavity 15 Clearances 16 Venting 17 Existing Fireplace Preparation 18 Installation Planning 18 Appliance Preparation 19 Supply Gas Installation 21 Ignition Spark Check 22 Remote Control Preparation 22 Ceramic Bricks installation 23 Ceramic Logs Inst...

Page 3: ...nd draperies Clothing or ammable material SHOULD NOT BE PLACED on or near the appliance Clothing or ammable material SHOULD NOT BE PLACED on or near the appliance This unit MUST be used with a vent system as described in this installation manual NO OTHER vent system or components MAY BE USED This gas replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a c...

Page 4: ...e A physical barrier is strongly recommended if there are young children or at risk individuals in the house Install an approved after market safety gate to keep toddlers young children and other at risk individuals a safe distance from the replace Keep the remote control handset out of reach of children at all times A wall mount storage holster is provided with your remote control handset Ensure ...

Page 5: ...place is fully tested during the production process for your safety and comfort Your unit has been professionally installed by Dealer Name ________________________________ Phone Number _______________________________ Should you encounter an operational problem call your dealer immediately Do not try to repair the unit as you may cause an injury or damage the replace Performance of LPG appliances m...

Page 6: ...f these products BRASSO POLISH PLUS by KELKEM COOK TOP CLEAN CREME by ELCO WHITE OFF by RUTLAND TURTLE WAX Do not clean the glass while it is hot Always securely replace the window and the barrier screen before lighting If broken the glass pane may only be replaced as a complete window unit as supplied by the manufacturer If the barrier becomes damaged the barrier shall be replaced with the manufa...

Page 7: ...to the rebox by a Velcro tab Grab the receiver and pull it out from its location 2 Slide and remove the receiver cover 3 Replace the batteries with 4 AA alkaline batteries 4 Replace the cover 5 Put the receiver back in its position pushing it in so it attaches to the Velcro tab Lighting Operation and Rating Information The Lighting Operation and Rating information is located on a plate under the b...

Page 8: ...h require replacement only use parts supplied by Miles Industries How to Turn Your Fireplace OFF including pilot First ensure your replace is cooled BEFORE going ahead Locate the gas valve under the rebox 1 Set the Flame Adjustment Knob clockwise 3 as far as possible 2 Push in the Gas Control Knob slightly and turn it clockwise 3 to OFF Do not force How to Ensure Your Fireplace Cannot Be Turned ON...

Page 9: ...button sets the hour the ź button sets the minutes Set the time Note You must start setting the time while the F is ashing If it stops ashing go back to 1 3 The display shows C 24 hour or F 12 hour To change the temperature hour display press on the AUTO button while the display ashes 4 Let go and wait until the ashing stops The remote shows the time you set It also shows the current temperature S...

Page 10: ... the buttons Ÿ hour and ź minutes to set the time at which you want your replace to turn on in the morning 4 Press the TIMER button and hold it until P1 ᄘ appears and ashes Let go While ashing push the buttons Ÿ hour and ź minutes to set the time at which you want your replace to turn off when you leave 5 Press the TIMER button and hold it until P2 Ɓ appears and ashes Let go While ashing push the ...

Page 11: ...ts Outer Surrounds Trims Frets See your dealer for your choice of Outer Surrounds Trims and Frets Other Accessories 770ZCK Zero Clearance Kit 759EBL Enamel Liners 754RSK Rock Set Kit 760CBL Ceramic Black Fluted Liners Conversion Kit 738PGK Conversion Kit to Propane Gas 738NGK Conversion Kit to Natural Gas Hearth Gate Hearth gates such as Cardinal s VersaGates are available at retail stores carryin...

Page 12: ...above 2 Set the flame adjustment knob as far clockwise as possible 3 Turn the gas control knob clockwise to OFF NOTE The knob cannot be turned from PILOT to OFF unless it is pushed in partially Do not force 4 Wait five 5 minutes to clear out any gas then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step ...

Page 13: ... of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 High Altitude Installations Input ratings are shown in BTU per hour and are certi ed without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installations must be in accordance with the current ANSI Z223 1 and or local codes having...

Page 14: ...nt of the re hearth or oor in front of the re place may become very hot when place may become very hot when the replace heats Do not use the the replace heats Do not use the hearth as a seat or shelf Solid wood hearth as a seat or shelf Solid wood ooring in front of the replace if ooring in front of the replace if allowed may shrink during the heat allowed may shrink during the heat ing season due...

Page 15: ...ection Optional Outer Trim or Surround sold separately X Y Dimensions Cavity Check that masonry step does not interfere with install dimensions or vent pipe If mantel is combustible see section Clearances for allowable clearances Minimum width of replace opening at front 28 711 mm X 12 305 mm or 12 5 8 321 mm varies with outer trim options Y 20 508 mm 15 QUALIFIED INSTALLER ...

Page 16: ...or shrink warp crack peel and so on because of the heat produced by the replace Avoid placing candles and so on because of the heat produced by the replace Avoid placing candles paintings photos and other items sensitive to heat around the replace paintings photos and other items sensitive to heat around the replace WARNING HOT GLASS HOT GLASS The use of a screen in front of The use of a screen in...

Page 17: ... an undistrubed air ow hits the outside vent terminal from any direction Check local codes for allowable vertical vent termination Vent Materials Use a 3 diameter aluminum ex liner approved for gas venting when installed as an insert existing chimney Use a 4 diameter type B vent when installed with a 770ZCK Zero Clearance Kit see separate instructions packaged with the kit for details Venting Note...

Page 18: ...xisting Dampers Factory built zero clearance replaces will require the damper to be removed in order to install the vent liners These dampers are usually bolted into place Dampers in masonry replaces must be xed open and may remain in place 9 Install the remote control system 10 Install bricks and logs 11 Re t window 12 Verify operation and adjust aeration settings 13 Install the remote control ha...

Page 19: ... insert Combustible Mantels Combustible mantel clearances must conform to those required for the original solid fuel replace into which the 738JL is being installed Window Removal The window is held in place by four spring loaded bolts two at the top and two at the bottom 1 To remove the window turn each bolt a quarter turn to disengage the bolt pin 2 Gently pull the bottom of the window outward a...

Page 20: ...sing 4 tapping screws If the vent slider was removed from the rebox slide the rebox onto the vent slider in the cavity taking care not to damage the liner Make sure that the vent slider is pulled all the way forward Secure the vent slider to the front of the rebox with two screws removed earlier 4 From the roof pull the liner and t the ashing 5 Fit the terminal cap Secure with screws 6 Seal the te...

Page 21: ...t system at test pressures in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Failure to either disconnect or isolate the appliance during pressure testing may resulting regulator or valve damages and...

Page 22: ...t the left end of the burner Push in the lighting knob and turn it counter clockwise through the IGN position to PILOT A spark should ash across from the pilot electrode to the pilot burner shield as shown below Ignition Spark Check CAUTION DO NOT USE a screwdriver or other metallic object to remove the batteries from the receiver or the handset This could cause a short circuit to the receiver CAU...

Page 23: ...the ledge at bottom 3 Rotate the anchor up and out of the way and slide the left hand side panel against the rebox side Rotate the anchor back down to hold the panel 4 Rotate the anchor up and out of the way and slide the right hand side panel against the rebox side Rotate the anchor back down to hold the panel 5 Tighten the side brick anchors on each side of the rebox 6 Install the port cover xin...

Page 24: ...t edge of the sheet metal support Note The rear log will appear slightly angled backward on the left side compared to the burner The space between the log and the burner is purposefully wider on the left and on the right 2 Place the top left log on the pin of the rear log The bottom of the log rests against the left of the pilot shield and slightly above 3 Place the front left log on the burner Sl...

Page 25: ... each side of the logs to hide the sheet metal work Do NOT put any coal into the pilot area Notch in rear log Pin in front right log 4 Place the front right log on the burner and slide it to the left against the front left log 5 Locate the top right log on the two pins on the right side of the rear log Ensure a tight t against the at area around the pins in the rear log 25 QUALIFIED INSTALLER ...

Page 26: ...range of inputs is achieved see the remote control operation instructions on pages 9 10 Aeration Settings Light the re and allow the unit to warm up for 10 15 minutes to evaluate the ame picture Burners are equipped with an adjustable shutter to control primary aeration See the gures below The shutters are factory set to an aeration gap which will give optimum performance for the vast majority of ...

Page 27: ...a light switch plate IMPORTANT The location of the remote control handset is important to assure proper temperature regulation To obtain a constant temperature we recommend that the handset should be between 3 and 15 feet away from the appliance but not directly above it We also advise that the handset should be located away from any other heat source and not in direct sunlight as this may affect ...

Page 28: ... from other household equipment or appliances iii Damage due to chemicals dampness condensation or sulphur in the fuel supply lines which exceeds industry standards i This warranty does not cover glass log breakage or damage to the unit while in transit j The Company does not allow anyone to extend alter or modify this warranty and assumes no responsibility for direct indirect or consequential dam...

Page 29: ...6 20 Olive Nut for Pilot Pipe 420K385 21 Electrode 720A543 22 Electrode Retaining Nut 720A200 23 Thermocouple 4000061 24 Pilot Mount 4000138 25 Pipe Valve to Main Burner incl olive nuts 4000065 26 Burner Tray 4001677 27 Burner Plate Access Panel 4001681 28 Olive Nut for Pilot Pipe 220K913 29 Pipe Valve to Pilot 4001838 30 Valve Mounting Bracket 4000141 Code Description Part Number 31 Warning Hot G...

Page 30: ...pare Parts NG LPG 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 24 27 26 25 30 28 29 49 50 51 52 48 41 42 43 44 45 46 47 12a NG LPG 11a 32 35a 35b 36 37 38 39 40 53 18 23 19 20 21 22 17 31 30 OWNER S INFORMATION ...

Page 31: ...ation provided will be used for customer records only Online Warranty registration at www valor replaces com Cut out page ll information and mail to Miles Industries Ltd Fireplace Information Model Number 738J LN or LP Serial Number Date Purchase yyyy mm dd Dealer Customer Information First Name Last Name Contact Information Email Mailing Address Address City Province State Postal Zip Code Country...

Page 32: ... Shut Thank you for choosing a Valor Product Postage needed Miles Industries Ltd 190 2255 Dollarton Highway North Vancouver BC V7H 3B1 Canada Fold here Online Warranty registration at www valor replaces com ...

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