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Processes

Lift-Arc

TIG (GTAW)

Stick (SMAW)

Input Power  

1-Phase Power

Amperage Range

115 VAC: 5 – 150 A (DC TIG)

20 – 100 A (DC Stick)

230 VAC: 5 – 150 A (DC TIG)

20 – 150 A (DC Stick)

Max. Open-Circuit Voltage

90

Weight  

13.7 lb (6.2 kg)

Light Industrial Applications

Process Piping
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair

Maxstar

®

150 STL

TIG/Stick Welding 

Power Source 

Issued February 2008 • Index No. DC/27.1

The Power of Blue

®

.

Portable 

in the shop or at the job 

site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.

Full function remote control 

for

precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)

Fan-On-Demand

power source

cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.

Inverter-based, DC power source has

simple-to-use operator interface

providing only the necessary
controls in a compact machine.

Lift-Arc

start provides TIG arc starting

without the use of high frequency.

Thermal overload protection with
indicator light 

helps prevent machine

damage if the duty cycle is exceeded
or airflow is blocked.

Single amperage range

allows

operator to accurately set amperage
on both 115 or 230 V primary power.

Quick
Specs

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125

Power source is warranted for 3 years, parts and labor.

Original main power rectifiers are warranted for 5 years.

Adaptive Hot Start

for Stick arc

starts

automatically increases the

output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.

Low OCV Stick

is a simple design

that reduces the open-circuit
voltage to 12–16 V when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STL eliminating
the need for add-on voltage reducers.

Built-in gas solenoid 

eliminates the

need for bulky torch with a gas valve.

Auto-Line

provides state-of-the-art

flexibility to the end user. The Auto-
Line circuitry automatically connects
to 115–230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there 
a concern if you have the correct
machine for the shop or job site.

Miller’s exclusive

multi-voltage plug
(MVP

allows

connection to 115 
or 230 V receptacles
without tools —

choose the plug that fits the receptacle
and connect it to the power cord.

TIG/Stick Package (#907 135-01-7) comes complete with:

Maxstar 150 STL

10 ft (3 m) MVP

power cord

MVP

plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

X-CASE

provides protection in transport and storage

Remote fingertip control
Weldcraft

®

WP1712RD125 TIG torch with adapter

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith

®

regulator with gas hose

AK-2C accessory kit
Shoulder strap

Best in class Stick arc character -
istics 

for those demanding jobs.

Power Factor Corrected (PFC) 

for

optimum performance especially
on 115 V — reduces nuisance
breaker tripping.

Improved!

New Case and

MVP Plugs!

Summary of Contents for Maxstar 150 STL

Page 1: ...n FAX 920 735 4169 International FAX 920 735 4125 Power source is warranted for 3 years parts and labor Original main power rectifiers are warranted for 5 years Adaptive Hot Start for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it Prevents the electrode from sticking and creating an inclusion Low OCV Stick is a simple design that red...

Page 2: ... V 15 A TIG 115 V 20 A 230 V Input Power 115 VAC Stick 15 A 115 VAC TIG 15 A 115 VAC Stick 20 A 115 VAC TIG 20 A 230 VAC Stick 230 VAC TIG Rated Welding Output 70 A at 22 8 VDC 100 Duty Cycle 100 A at 14 0 VDC 100 Duty Cycle 70 A at 22 8 VDC 100 Duty Cycle 100 A at 24 0 VDC 35 Duty Cycle 100 A at 14 0 VDC 100 Duty Cycle 150 A at 16 0 VDC 30 Duty Cycle 100 A at 24 0 VDC 100 Duty Cycle 150 A at 26 0...

Page 3: ...es 907 135 01 4 Package includes Maxstar 150 STL Remote fingertip control 195 184 907 135 01 4 Package only 10 ft 3 m MVP power cord MVP plugs 5 15P 115 V 15 A and 6 50P 230 V 50 A Softside travel case with wheels telescoping handle and carrying straps Weldcraft WP1712RD125 TIG torch with adapter 13 ft 4 m Stick electrode holder with 25 mm Dinse connector 10 ft 3 m work clamp with 25 mm Dinse conn...

Page 4: ... hand grips Store the Maxstar 150 accessories and gear in this generous case to be ready to go at any time Dimensions 13 in H x 10 1 2 in W x 30 5 8 in D 330 x 267 x 778 mm Travel Pak Case 300 249 If you are already using the Maxstar 150 and want the portability and convenience to take everything you need purchase the bag and customize with your own tools Adapter Cord Full KVA 300 158 Field NEMA 1...

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