Miller FILTAIR, Owner'S Manual

Page 1: ...ese Instructions OM 239026K 2019 09 Processes Multiprocess Welding Description Mobile Weld Fume Extractor For product information Owner s Manual translations and more visit www MillerWelds com FILTAIR MWX S Mobile Weld Fume Extractor ...

Page 2: ... service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety Precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service w...

Page 3: ...s de sécurité 12 2 7 Informations relatives aux CEM 13 SECTION 3 DEFINITIONS 15 3 1 Miscellaneous symbol definitions 15 SECTION 4 SPECIFICATIONS 16 4 1 General Description 16 4 2 Serial Number And Rating Label Location 16 4 3 Fume Extractor Specifications 16 4 4 Extraction Arm Specifications 16 4 5 Environmental Specifications 16 SECTION 5 INSTALLATION 17 5 1 Selecting a location 17 5 2 Tipping 18...

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Page 5: ...rly installed spark guard unless the unit is designed and intended to be used without one Without the spark guard welding sparks can ignite a non fire retardant filter or fume collected on the filter or damage the filter and allow unfiltered air into the breathing zone Do not allow sparks or any burning materials to enter the hood or duct of the fume extractor Only use the fume extractor to extrac...

Page 6: ... In semiauto matic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly in stalled or improperly grounded equipment is a hazard Do not touch live electrical parts Wear dry hole free insulating gloves and body protection Insulate yourself from work and ground using dry insulating mats or covers big enough to ...

Page 7: ...ch as leather gloves heavy shirt cuffless trousers high shoes and a cap WELDING AND CUTTING can cause fire or explosion Welding or cutting on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off from the welding or cutting arc The flying sparks hot workpiece and hot equipment can cause fires and burns Accidental contact of electrode to metal objects can cause...

Page 8: ...N hazard Do not install or place unit on over or near com bustible surfaces Do not install unit near flammables Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit FALLING EQUIPMENT can injure Use lifting eye to lift unit only NOT running gear gas cylinders or any other accessories Use correct procedures and equipment of ad equate c...

Page 9: ...ing operation 100 meters from any sensitive electronic equipment Be sure this welding machine or plasma cutter is installed and grounded according to this manual If interference still occurs the user must take extra measures such as moving the welding or cutting machine using shielded cables using line filters or shielding the work area 1 5 California Proposition 65 Warnings WARNING This product c...

Page 10: ...the welding circuit 1 Keep cables close together by twisting or taping them or using a cable cover 2 Do not place your body between welding cables Arrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep head and trunk as far away from the equipment in the weld ing circuit as possible 5 Connect work clamp to workpiece as close to the weld as possi...

Page 11: ... un hygiéniste industriel certifié Suivre toutes les directives ANSI OSHA CSA UL et autres por tant sur l utilisation des extracteurs de fumées et la recirculation de l air filtré Certaines sections de l équipement de captage de fumées notam ment les chambres d air propre et sale peuvent être considérées des espaces confins aux termes d OSHA Consulter le règlement OSHA pertinent afin de déterminer...

Page 12: ...s assurer que les fourches sont suffisamment longues pour dépasser du côté opposé de l appareil Tenir l équipement câbles et cordons à distance des véhicules mobiles lors de toute opération en hauteur Suivre les consignes du Manuel des applications pour l équation de levage NIOSH révisée Publication Nº94 110 lors du levage manuelle de pièces ou équipements lourds Les PIÈCES MOBILES peuvent causer ...

Page 13: ... les condensateurs d alimentation selon les instructions indiquées dans le manuel avant de toucher les pièces LES PIÈCES CHAUDES peuventprovoquer des brûlures Ne pas toucher à mains nues les parties chaudes Prévoir une période de refroidissement avant de travailler à l équipement Ne pas toucher aux pièces chaudes utiliser les outils recom mandés et porter des gants de soudage et des vêtements épai...

Page 14: ...il ne reste aucune trace d étincelles incandescentes ni de flammes Utiliser exclusivement des fusibles ou coupe circuits appropriés Ne pas augmenter leur puissance ne pas les ponter Suivre les recommandations dans OSHA 1910 252 a 2 iv et NFPA 51B pour les travaux à chaud et avoir de la surveillance et un extincteur à proximité Lire et comprendre les fiches de données de sécurité et les in structio...

Page 15: ...s risquent de causer un incendie éloigner toute sub stance inflammable LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés Établir la connexion avec la barrette de terre avant de manipuler des cartes ou des pièces Utiliser des pochettes et des boîtes antistatiques pour stocker dé placer ou expédier des cartes de circuits imprimes Les PIÈCES MOBILES peuvent causer des blessures Ne...

Page 16: ...sible groupez les et posez les aussi bas que possible ex par terre Veillez à souder ou à couper à une distance de 100 mètres de tout équipement électronique sensible Assurez vous que le poste de soudage ou le découpeur plasma est branché et mis à la terre conformément au présent manuel Si l interférence persiste l utilisateur doit prendre des mesures supplémentaires comme écarter le poste de souda...

Page 17: ...aluation indivi duelle des risques pour les soudeurs Tous les soudeurs doivent ap pliquer les procédures suivantes pour minimiser l exposition aux CEM provenant du circuit de soudage 1 Rassembler les câbles en les torsadant ou en les attachant avec du ruban adhésif ou avec une housse 2 Ne pas se tenir au milieu des câbles de soudage Disposer les câ bles d un côté et à distance de l opérateur 3 Ne ...

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Page 19: ...ection Primary Voltage Rated Supply Current SECTION 3 DEFINITIONS 3 1 Symbols And Definitions On Off Percent Protective Earth Ground A Amperes V Volts Air Filter Alternating Current AC Input Plug And Cord U1 Rated Supply Voltage I1 Rated Supply Current HP Horsepower Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual Horsepower ...

Page 20: ... area The MWX S weld fume collector includes a semi automatic filter cleaning system to remove particles from the filter When the Filter Cleaning switch is pressed compressed air removes particles from the filter The particles then fall into a collection tray at the bottom of the unit The weld fume collector comes partially assembled and can be used with a 7 ft 2 1 m 10 Ft 3 m or 12 ft 3 7 m extra...

Page 21: ... protected by time delay type D fuses or circuit breaker is required Position unit near the welding operation and close to compressed air supply and 115 volt AC receptacle Keep unit away from obstructions that may restrict movement of the fume collector or ex tension arm 800402 A 245611 5 2 Selecting A Location 2 4 1 3 18 in 460 mm Only qualified persons should in stall operate maintain and repair...

Page 22: ...traction arm or equip ment may tip Use handle on fume extractor to move unit Do not use this equipment to support personnel large tools or other material 5 4 Installing Extraction Arm 805268 See extraction arm owner s manual for installation and ser vice information 5 5 Connecting Input Power 1 115 Volt 20 Amp AC Grounded Receptacle 2 Plug From Unit A 115 volt AC 20 amp individual branch circuit p...

Page 23: ...il fusepuller mallet scissors tape rubbergloves weldgloves earmuffs electrodewrench pinextractor2 tip_dress sealant_2 pump pliers T_allen pinextractor 141761 SOAP bar soap Liquid soap Paper Clip Torx ear plugs Shut off air supply before discon necting or connecting air hose Wear protective equipment when disconnecting compressed air supply Internal air tank is under pressure and will discharge whe...

Page 24: ...han 14 in 36 cm from the arc 6 Damper Control The damper allows the user to regulate air flow In most cases open damper fully as shown 245608 228000 E 5 6 1 2 4 3 245608 228000 E Only use the fume extractor to ex tract weld fumes Do not use the fume extractor to extract hot gases above 140 F 60 C wood or ce ment dust engine exhaust liquid vapors explosive materials ag gressive fumes acid fumes fro...

Page 25: ... a tight seal around the filter Check filter gauge Replace filter when reading is over 4 in w c 10 x 100 Pa or whenever air flow is too low to extract fumes 1 2 Do not use the fume extraction equipment unless you are sure it is correctly assembled and working properly Check for free and easy movement of the extraction arm and swivel base be fore each use 1 Clean Air Outlet 2 Filter Replacement Gau...

Page 26: ...actory Authorized Service Agent Daily Inner Surface Of Hood Filter Gauge Free Movement Of Base Assembly Extraction Arm Hood And Joints Stay In Position Extraction Arm Ducts And Tubing Every Month Outer Surfaces Every 3 Months Unreadable Labels Inside of Extraction Arm Every 6 Months Inside Unit Sealed Bearings No Oil Needed Fume Extractor Spark Guard Filter Swivel Base Bearings 7 2 Overload Protec...

Page 27: ...ctory Authorized Service Agent Tools Needed 1 2 Fuse Puller NGO s tools helmet weldshield faceshield cclamp rpmmeter benchvise popriveter hacksaw belttensiongauge sealant_1 pencil fusepuller mallet scissors tape electrodewrench sealant_2 pump pliers Torx ear plugs Turn off power and disconnect in put power cord 1 Fuse F1 See Parts List For Rating F1 protects the electrical components of the filter...

Page 28: ...dshield faceshield glasses hairdryer cclamp rpmmeter benchvise popriveter oilcan filtersocket hacksaw belttensiongauge sealant_1 tape rubbergloves weldgloves earmuffs electrodewrench ear plugs NGO s tools helmet weldshield faceshield glasses hairdryer cclamp rpmmeter benchvise popriveter rubbergloves weldgloves earmuffs electrodewrench ear plugs Close cover before starting unit or operating filter...

Page 29: ...eldgloves earmuffs electrodewrench pinextractor2 tip_dress sealant_2 pump pliers Torx ear plugs NGO s tools helmet weldshield faceshield glasses hairdryer cclamp rpmmeter benchvise popriveter oilcan filtersocket hacksaw belttensiongauge sealant_1 tape rubbergloves weldgloves earmuffs electrodewrench ear plugs Turn off power and disconnect in put power cord Do not operate unit without filter or wit...

Page 30: ...ion arm Open extraction arm air damper Section 6 1 Remove debris from spark guard Section 7 4 Clean or replace filter Sections 7 3 and 7 4 Have Factory Authorized Service Agent check for correct fan rotation counterclockwise as viewed from top Filter cleaning system does not operate Check fuse F1 and replace if open See Section 7 2 Fume extractor discharges fumes or particles Inspect filter includ...

Page 31: ...OM 239026 Page 27 SECTION 9 ELECTRICAL DIAGRAM OM 239026 Page 24 SECTION 9 ELECTRICAL DIAGRAM 246597 F Figure 9 1 Circuit Diagram ...

Page 32: ... PARTS LIST OM 239026 Page 26 SECTION 10 PARTS LIST 246151 1 2 3 4 5 6 7 8 9 10 11 Figure 10 3 12 13 14 15 16 17 18 19 20 21 22 Figure 10 2 23 26 27 28 24 25 29 30 31 35 32 33 34 Figure 10 1 Base Assembly Figure 10 1 Base Assembly ...

Page 33: ...b Poly Hub x 1 250 2 22 Figure 10 2 Blower Assembly 1 23 244725 Label Warning Compressed Air 3 24 241920 Sealing Ring 1 2 Conduit 5 25 202228 Bushing Strain Relief 170 470 Id x 875 Mtg Hole 5 241921 Locknut 1 2 Conduit 5 26 241153 Cord Power 20ft 14ga 3 C Sjt 1 27 246060 Label Warning Cord 1 28 241163 Cap Tube 3 4 Dia 500 Lg 2 29 266916 Baffle Filter Cabinet 1 30 266918 Plate Drawer Compression 1 ...

Page 34: ...our equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distributor Figure 10 2 Blower Assembly Blower Assembly Item No Dia Mkgs Part No Description Quantity 241216 Blower Assembly Includes 1 1 241939 Motor Blower 1hp 3450rpm Tefc 115 1 60 56c Includes 1 2 241944 Gasket Motor Blower 1 3 241941 Bolt Hex Head 3 8 16 x 1 0...

Page 35: ...274825 Tubing Pneumatic 375 Od x 275 Id Order By Ft 0 75 Ft 4 245275 Fitting Male Mnpt 3 8 To Fem 3 8 2 5 245268 Pulse Valve Diaphragm 1 in Internal 1 6 245573 Tubing Pneumatic 250 Od x 180 Id 1 7 245252 Motor 115 1 60 4Rpm 1 8 245247 Pulley Timing Belt 871 Od 1 5 Pitch 250 Bore 1 9 245249 Belt Timing Power Grip 1 5 Pitch 3 8 Wide 1 10 245226 Plate Top Rotary Contact 1 11 245267 Solenoid Valve 110...

Page 36: ...Plate Top Rotary Contact 1 11 245267 Solenoid Valve 110v 1 8npt w Leads 1 12 245280 Ftg Plstc Elbow Swivel 1 8 Npt x 1 4 Od Tubing 2 13 245263 Nozzle Cartridge Pulse 2 14 245246 Plate Rotary Contact 3 Ring 1 15 273862 Turntable Assy Cleaning System Includes 1 16 245224 Plate Upper Mounting 1 17 267183 Turntable Cleaning System 1 18 245272 Brush Contact 3 19 245366 Gasket Filter 1 20 245223 Plate L...

Page 37: ...Notes Visit www youtube com MillerWelders for informational videos ...

Page 38: ...ssemblies TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessories Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Controls M Guns MIG Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45...

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Page 40: ...tributor Address City State Zip For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you Always provide Model Name and Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Pro...