Miller Invision 456P Owner'S Manual Download

Page: 35 / 40

OM-2232 Page 31

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 7-1. Complete Assembly

Quantity

187 234

Cover, Top

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195 585

Handle

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+190 270

Panel, Side Rh (230/460)

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+190 373

Panel, Side Rh (575)

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178 551

Insulator, Side

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185 835

Label, Warning Electric Shock

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179 933

Transformer, HF (230/460)

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186 984

Transformer, HF (575)

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FM2

183 918

Motor, Fan 24VDC 3000RPM 43CFM W/10 Ohm Resistor

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PC1

202 767

Circuit Card Assembly, Control (230/460)

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PC1

203 307

Circuit Card Assembly, Control (575)

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194 371

Spacer, Al 3.500 Lg

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194 450

Bracket, Mtg Capacitor/Pc Board/Fan

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C3-6

192 935

Capacitor, Elctlt 2700Uf 420 (230/460)

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C3-6

206 757

Kit, Capacitor Elctlt Replacement (Includes)

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193 738

Capacitor, Elctlt 1800 UF 500 VDC (575)

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217 040

Nut, Nylon M12 Thread Capacitor Mounting

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181 925

Insulator, Stabilizer Lead

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180 029

Stabilizer, Output

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180 026

Inductor, Input

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183 192

Transformer, Control 230/460VAC

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185 232

Transformer, Control 575VAC

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180 105

Bracket, Mtg Transformer Aux

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CB2

093 995

Circuit Breaker, Man Reset 15A

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CB1

083 432

Circuit Breaker, Man Reset 10A

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RC2

604 176

Receptacle, Str Dx Grd 3W 15A 120V

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179 847

Plate, Identification (Order By Model & Serial Number)

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217 297

Cover, Receptacle Weatherproof Duplex Rcpt

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+179 899

Panel, Rear

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181 181

Label, Warning Electric Shock

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153 403

Bushing, Snap-In Nyl .750 Id X 1.000Mtg Hole

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025 248

Stand-Off, Insul .250

−

20 X 1.250 Lg

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180 270

Contactor, Def Prp 40A 3P 24VAC

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C1,2

186 015

Capacitor, Polyp Film .34Uf 1000VAC (230/460) (Invision 456)

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C1,2

219 812

Capacitor, Polyp Film .34 Uf 1000VAC (230/460) (XMT 456)

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C1,2

219 810

Capacitor, Polyp Film .22 Uf 1000 VRMS +/

−

10% (575)

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185 992

Bus Bar, Capacitor

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CT1

181 271

Transformer, Current 500 Turns

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177 547

Bushing, Snap-In Nyl Ct

−

Mt 1.125Mtg Hole

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PC6

180 131

Circuit Card Assembly, Relink (230/460 Only)

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PC2

187 243

Circuit Card Assembly, Interconnect (230/460)

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PC2

187 244

Circuit Card Assembly, Interconnect (575)

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185 214

Bus Bar, Interconnecting (575 Only)

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179 276

Bushing, Snap-In Nyl 1.000 X 1.375Mtg Hole

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+194 449

Windtunnel, Rh

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SR1

184 260

Kit, Diode Power Module

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PM1,2

184 258

Kit, Transistor IGBT Module

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RT1,2

173 632

Thermistor, NTC 30K Ohm @ 25Deg C

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179 930

Heat Sink, Power Module

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204 165

Heat Sink, Rect Quad Diode

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♦

180 270

Contactor, Def Prp 40A 3P 24VAC (230/460 Only)

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190 272

Base

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224 853

Bracket, Mtg Choke

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182 654

Gasket, Di

−

Dt Rubber

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L3,4

180 103

Coil, Di

−

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176 844

Core, Ferrite

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PC3

221 854

Circuit Card Assembly, Front Panel (Invision 456)

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190 380

Assy, Socket/7 Segment Display

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Summary of Contents for Invision 456P

Page 1: ...Pulsed MIG GMAW P Welding Flux Cored FCAW Welding XMT 456 CC CV Multiprocess Welding Description Invision 456P Invision 456P XMT 456 CC CV Invision 456P And XMT 456 CC CV R R 230 460 And 575 Volt Mode...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...d Output Cables 13 3 8 Remote 14 Receptacle Information 13 3 9 115 Volts AC Duplex Receptacle And Circuit Breakers 14 3 10 Electrical Service Guide 14 3 11 Selecting Input Voltage 230 460 Volt Models...

Page 4: ......

Page 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Page 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Page 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Page 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Page 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Page 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Page 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Page 13: ...A 38 Volts DC 100 Duty Cycle 565 A 43 Volts DC 60 Duty Cycle 5 600 10 38 95 50 8 0 14 27 8 0 09 24 4 0 12 21 2 0 06 24 3 0 12 19 2 0 04 19 0 0 07 While idling 3 2 Duty Cycle and Overheating Duty Cycle...

Page 14: ...curves shown va_curve1 4 95 SA 181 561 SA 181 562 XMT 456 CC Only Invision 456P and XMT 456 CV Only 3 4 Dimensions And Weight Hole Layout Dimensions A F A 14 21 64 in 363 9 mm A B 20 3 4 in 527 1 mm...

Page 15: ...3 Hand Cart Use cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs 5 Line Disconnect Device Locate unit near correct input power supply Y Special instal...

Page 16: ...Duty Cycle 10 100 Duty Cycle 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50...

Page 17: ...lation 1 weld cable terminal and copper bar 3 8 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts ac Protected by circuit breaker CB2 24 VOLTS AC B Contact closure to A...

Page 18: ...tage should not exceed 10 of indicated required input voltage If actual input voltage is outside of this range output may not be available NOTE 60 Hz Three Phase Input Voltage 230 460 575 Input Ampere...

Page 19: ...w Window Check voltage selected in unit Changing selection is only neces sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connecti...

Page 20: ...s to length ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and...

Page 21: ...ch in Off position Unit can then be turned On and Off through the use of the remote switch 2 3 4 5 ST 180 311 C 6 1 4 2 Mode and Voltage Control For Invision 456P 1 Remote 14 Receptacle Mode Control T...

Page 22: ...Off control see Sec tion 4 6 Source of control panel or remote for the amount of output is selected on the V A Control switch For Air Carbon Arc CAC A cutting and goug ing place switch in the Stick p...

Page 23: ...Volts OCV Preset Amps V A 80 0 85 Actual Volts Actual Amps V A 24 5 85 V Sense Feeder Flashes OCV And Preset Blank V A 80 0 Actual Volts Actual Amps V A 24 5 250 4 6 Mode Switch Settings For XMT 456 C...

Page 24: ...ly lift electrode An arc will form when electrode is lifted Normal open circuit voltage is not present before tungsten electrode touches workpiece only a low sensing voltage is present between electro...

Page 25: ...onths Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch body Repair or replace cracked cables and cords 6 Months Clean and tighten weld terminals Blow out insid...

Page 26: ...screw terminals on PC6 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in ST 801 718 ST 801 536 B 1 Y Signifi...

Page 27: ...Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in R...

Page 28: ...e unit has shut down to allow the fan to cool it see Section 3 2 Operation will continue when the unit has cooled 7 Help 6 Display Indicates that the input voltage is too low and the unit has automati...

Page 29: ...2 No weld output meter display On Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Section 3 2 Check voltmeter ammeter Help displays Erratic or improper weld o...

Page 30: ...OM 2232 Page 26 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Welding Power Sources 230 460 Volt Models...

Page 31: ...OM 2232 Page 27 Ref 181 412 E...

Page 32: ...OM 2232 Page 28 Figure 6 2 Circuit Diagram For Welding Power Sources 575 Volt Models...

Page 33: ...OM 2232 Page 29 186 987 B...

Page 34: ...ble unless listed 801 715 H 69 57 56 53 52 51 50 48 46 45 44 43 8 68 63 62 61 34 33 32 6 3 PC2 PC1 4 67 66 65 64 60 59 58 55 54 45 49 47 4 42 41 40 39 38 37 36 35 31 30 29 28 27 26 23 21 20 19 18 17 1...

Page 35: ...l Number 1 217 297 Cover Receptacle Weatherproof Duplex Rcpt 1 20 179 899 Panel Rear 1 181 181 Label Warning Electric Shock 1 21 153 403 Bushing Snap In Nyl 750 Id X 1 000Mtg Hole 2 22 025 248 Stand O...

Page 36: ...nsformer 230 460 Only 1 61 R1 2 C9 10 11 12 175 194 Resistor Capacitor 2 62 D1 4 201 531 Kit Diode Ultra Fast Recovery 4 63 179 826 Insulator Rectifier 1 64 179 902 Windtunnel Lh 1 179 276 Bushing Sna...

Page 37: ...OM 2232 Page 33 Notes...

Page 38: ...OM 2232 Page 34 Notes...

Page 39: ...nd Blankets APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Co...

Page 40: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal S...

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Miller Invision 456P, Owner'S Manual

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