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OM-2232 Page 2

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

ARC RAYS can burn eyes and skin.

D

Wear an approved  welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching

(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or

torch.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before

going near arc welding, gouging, or spot

welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise level is

high.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and

associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Summary of Contents for Invision 456P

Page 1: ...Pulsed MIG GMAW P Welding Flux Cored FCAW Welding XMT 456 CC CV Multiprocess Welding Description Invision 456P Invision 456P XMT 456 CC CV Invision 456P And XMT 456 CC CV R R 230 460 And 575 Volt Mode...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...d Output Cables 13 3 8 Remote 14 Receptacle Information 13 3 9 115 Volts AC Duplex Receptacle And Circuit Breakers 14 3 10 Electrical Service Guide 14 3 11 Selecting Input Voltage 230 460 Volt Models...

Page 4: ......

Page 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Page 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Page 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Page 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Page 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Page 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Page 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Page 13: ...A 38 Volts DC 100 Duty Cycle 565 A 43 Volts DC 60 Duty Cycle 5 600 10 38 95 50 8 0 14 27 8 0 09 24 4 0 12 21 2 0 06 24 3 0 12 19 2 0 04 19 0 0 07 While idling 3 2 Duty Cycle and Overheating Duty Cycle...

Page 14: ...curves shown va_curve1 4 95 SA 181 561 SA 181 562 XMT 456 CC Only Invision 456P and XMT 456 CV Only 3 4 Dimensions And Weight Hole Layout Dimensions A F A 14 21 64 in 363 9 mm A B 20 3 4 in 527 1 mm...

Page 15: ...3 Hand Cart Use cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs 5 Line Disconnect Device Locate unit near correct input power supply Y Special instal...

Page 16: ...Duty Cycle 10 100 Duty Cycle 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50...

Page 17: ...lation 1 weld cable terminal and copper bar 3 8 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts ac Protected by circuit breaker CB2 24 VOLTS AC B Contact closure to A...

Page 18: ...tage should not exceed 10 of indicated required input voltage If actual input voltage is outside of this range output may not be available NOTE 60 Hz Three Phase Input Voltage 230 460 575 Input Ampere...

Page 19: ...w Window Check voltage selected in unit Changing selection is only neces sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connecti...

Page 20: ...s to length ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and...

Page 21: ...ch in Off position Unit can then be turned On and Off through the use of the remote switch 2 3 4 5 ST 180 311 C 6 1 4 2 Mode and Voltage Control For Invision 456P 1 Remote 14 Receptacle Mode Control T...

Page 22: ...Off control see Sec tion 4 6 Source of control panel or remote for the amount of output is selected on the V A Control switch For Air Carbon Arc CAC A cutting and goug ing place switch in the Stick p...

Page 23: ...Volts OCV Preset Amps V A 80 0 85 Actual Volts Actual Amps V A 24 5 85 V Sense Feeder Flashes OCV And Preset Blank V A 80 0 Actual Volts Actual Amps V A 24 5 250 4 6 Mode Switch Settings For XMT 456 C...

Page 24: ...ly lift electrode An arc will form when electrode is lifted Normal open circuit voltage is not present before tungsten electrode touches workpiece only a low sensing voltage is present between electro...

Page 25: ...onths Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch body Repair or replace cracked cables and cords 6 Months Clean and tighten weld terminals Blow out insid...

Page 26: ...screw terminals on PC6 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in ST 801 718 ST 801 536 B 1 Y Signifi...

Page 27: ...Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in R...

Page 28: ...e unit has shut down to allow the fan to cool it see Section 3 2 Operation will continue when the unit has cooled 7 Help 6 Display Indicates that the input voltage is too low and the unit has automati...

Page 29: ...2 No weld output meter display On Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Section 3 2 Check voltmeter ammeter Help displays Erratic or improper weld o...

Page 30: ...OM 2232 Page 26 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Welding Power Sources 230 460 Volt Models...

Page 31: ...OM 2232 Page 27 Ref 181 412 E...

Page 32: ...OM 2232 Page 28 Figure 6 2 Circuit Diagram For Welding Power Sources 575 Volt Models...

Page 33: ...OM 2232 Page 29 186 987 B...

Page 34: ...ble unless listed 801 715 H 69 57 56 53 52 51 50 48 46 45 44 43 8 68 63 62 61 34 33 32 6 3 PC2 PC1 4 67 66 65 64 60 59 58 55 54 45 49 47 4 42 41 40 39 38 37 36 35 31 30 29 28 27 26 23 21 20 19 18 17 1...

Page 35: ...l Number 1 217 297 Cover Receptacle Weatherproof Duplex Rcpt 1 20 179 899 Panel Rear 1 181 181 Label Warning Electric Shock 1 21 153 403 Bushing Snap In Nyl 750 Id X 1 000Mtg Hole 2 22 025 248 Stand O...

Page 36: ...nsformer 230 460 Only 1 61 R1 2 C9 10 11 12 175 194 Resistor Capacitor 2 62 D1 4 201 531 Kit Diode Ultra Fast Recovery 4 63 179 826 Insulator Rectifier 1 64 179 902 Windtunnel Lh 1 179 276 Bushing Sna...

Page 37: ...OM 2232 Page 33 Notes...

Page 38: ...OM 2232 Page 34 Notes...

Page 39: ...nd Blankets APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Co...

Page 40: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal S...

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