Millipore DIRECT-Q 3 SYSTEM, User Manual

Page 1: ...User Manual DIRECT Q 3 SYSTEM DIRECT Q 3 UV SYSTEM...

Page 2: ...ons and properly maintained as required by the supplier We do not warrant these systems for any specific applications It is up to the end user to determine if the quality of the water produced by our...

Page 3: ...stomer notifies Millipore promptly of any such breach If after exercising reasonable efforts Millipore is unable to repair or replace the product or part then Millipore shall refund to the customer al...

Page 4: ...Q Systems are designed and manufactured in application of the following European Council directives 89 336 CEE relating to Electromagnetic compatibility 73 23 CEE relating to electrical equipment des...

Page 5: ...Specifications 3 Product Water Quality 3 2 3 SCHEMATIC OF MAIN COMPONENTS 4 2 4 OPERATING PRINCIPLE 4 2 5 TECHNICAL SPECIFICATIONS 5 Dimensions 5 Weight 5 Noise Level 5 Electrical 5 CHAPTER 3 PRE INST...

Page 6: ...E TYGON TUBING 17 4 7 PURGING AIR FROM THE SYSTEM 18 4 8 HYDRATING THE SYSTEM 18 4 9 INSTALLATION AND RINSING OF THE FINAL FILTER 19 4 10 HOW TO CALIBRATE THE FLOWRATE FROM THE DIRECT Q F02 20 4 11 HO...

Page 7: ...34 5 7 HOW TO UNDERSTAND DIRECT Q MESSAGES 35 Pack Alarm 35 UV Lamp Alarm 35 Flush Open Tank Outlet Valve 36 CHAPTER 6 MAINTENANCE 37 6 1 MAINTENANCE SCHEDULE 37 6 2 HOW TO REPLACE THE SMARTPAK 38 Re...

Page 8: ...the Tank 54 6 9 HOW TO REPLACE THE UV LAMP UV SYSTEM ONLY 57 Removing the UV Lamp 58 Installing the new UV Lamp 59 6 10 HOW TO VIEW OR RESET THE UV LAMP TIMER C05 60 How to View the Remaining Days on...

Page 9: ...uipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the Direct Q System Symbol What it means This HAZARD symbol is used to refer to inst...

Page 10: ...E INTERNET The Millipore Internet Site can be used to find addresses telephone fax numbers and other information Internet Site Address www millipore com www millipore com techservice MANUFACTURING SIT...

Page 11: ...he KEYPAD is used to access operating functions and system settings 2 2 DIRECT Q PRODUCT WATER SPECIFICATIONS WATER FLOWRATE SPECIFICATIONS RO WATER FLOWRATE DISPENSING FLOWRATE REJECT WATER FLOWRATE...

Page 12: ...s to be periodically replaced during the maintenance of the system Tap water is pretreated to protect the RO membrane from organic fouling and chlorine oxidation The RO membrane has 2 exiting streams...

Page 13: ...13 9 kg NOISE LEVEL A Direct Q System has a maximum noise level of 50 dB at a distance of 1 metre away ELECTRICAL 100 VAC 10 50 60 Hz 0 68 amp source 2 amp T Time Lag fuse Power 100 VA 120 VAC 10 50 6...

Page 14: ...Maximum Pressure 6 bar Conductivity 2000 S cm Temperature 5 to 35 C pH 4 10 Fouling Index 10 Iron 0 1 ppm as CaCO3 Aluminum 0 05 ppm as CaCO3 Manganese 0 05 ppm as CaCO3 Free Chlorine 1 ppm Langelier...

Page 15: ...talogue Number for the Wall Mounting Bracket is WMBSMT001 The mounting hardware for attaching the bracket to a wall is not included and must be supplied EXTERNAL TANK CONNECTOR The Millipore Catalogue...

Page 16: ...Box Use the checklist included in the Accessories Bag to make sure all items were shipped and are accounted for It is highly suggested to become familiar with the items that are shipped since these wi...

Page 17: ...OF THE SYSTEM Open the front cover Locate the tie wrap used to hold the Booster Pump in place during shipping A Press on the tab of the tie wrap B Remove and pull the tie wrap out Locate the protecti...

Page 18: ...TUBING Locate the Feedwater Tubing exiting from the bottom middle of the system B A 1 2 inch Female GAZ fitting with a screen filter is attached at the end of this tubing Unroll it until the fitting...

Page 19: ...g from the bottom middle of the system D Unroll it Secure the tubing into a sink or drain D REJECT TUBING OVERFLOW TUBING Locate the Overflow Tubing exiting from the bottom right of the system E Unrol...

Page 20: ...bing and the adaptor fitting in the Accessories Bag Install the Tank Outlet Valve and Tubing as shown F G and H Open the Tank Outlet Valve I This allows the tank to be emptied of any water in it This...

Page 21: ...e system is powered Plug the Power Cord into the system B Plug the other end of the Power Cord into an appropriate source of electrical power i e wall outlet The system is immediately powered Open the...

Page 22: ...Do not touch the UV Lamp when replacing the SmartPak INSTALLATION Make sure the front cover is opened STANDBY should be viewed on the Display B Remove the SmartPak from its shipping box Remove the pr...

Page 23: ...INSTALLATION 15 Install the SmartPak until it is fully seated into the system ports as shown D E and F Close the front cover NOTE The Tank Outlet Valve should be left open G D E F G...

Page 24: ...This will completely rinse the purification media inside the SmartPak Close the Tank Outlet Valve J The tank will start to fill up with water It could take approximately 1 5 to 2 hours to fill the tan...

Page 25: ...the Accessories Bag Screw the Barbed Fitting onto the bottom end of the POU Dispenser C Do not use any white tape on the threads of the Barbed Fitting An O ring is located inside the POU Dispenser to...

Page 26: ...ish dispensing water 4 8 HYDRATING THE SYSTEM At this time the Final Filter is not installed Leave the system overnight or for several hours in FILLING TANK mode or PRE OPERATE mode see Section 5 3 Op...

Page 27: ...al Filter is a Millipak Locate the air vent valve on the top side of the Millipak Open this slowly but do not remove it from the Millipak B Allow any air on the clear side of the Millipak to be vented...

Page 28: ...er the menu The Display will show F01 2 Press the Main Button once The Display will show F02 and the 60 second timer The graduated cylinder will be blinking 3 Press the Dispensing Button once The syst...

Page 29: ...system using a 1 L graduated cylinder 5 Press the or Button to match the volume Display to the volume measured 6 To exit the menu press and hold the Main Button for 2 seconds To display the next menu...

Page 30: ...measurements that would be seen if the water temperature was 25 C 1 Press the Main and Buttons together to enter the menu The Display will show C01 and the units chosen The following Display shows Te...

Page 31: ...N 23 4 Press the or Button to select Non Temperature Compensated Conductivity Units S cm 5 To exit the menu press and hold the Main Button for 2 seconds To display the next menu option press the Main...

Page 32: ...ons together to enter the menu The Display will show C01 2 Press the Main Button once The Display will show C02 and the Resistivity Setpoint value 3 Press the or Button to adjust the Resistivity Setpo...

Page 33: ...INSTALLATION 25 4 To exit the menu press and hold the Main Button for 2 seconds To display the next menu option press the Main Button once...

Page 34: ...ce or Alarms 10 UV System only 5 2 HOW TO GET WATER FROM THE DIRECT Q PRODUCT WATER USING THE DISPENSING BUTTON There are two ways to get water using the Dispensing Button Press once and release OR Pr...

Page 35: ...USING THE DIRECT Q 27 RO WATER USING THE TANK OUTLET VALVE RO Water is obtained from the Tank Outlet Open the Tank Outlet Valve when RO Water is needed TANK OUTLET VALVE...

Page 36: ...in Litres needed Pre set volumes of water can be adjusted from 0 25 L to 9 75 L in 0 25 increments NOTE The accuracy of this is dependent upon the accuracy of the Flow Calibration performed in Sectio...

Page 37: ...USING THE DIRECT Q 29 4 To exit the menu press and hold the Main Button for 2 seconds To display the next menu option press the Main Button once...

Page 38: ...n installed and the front cover has been closed FLUSH mode allows tap water to enter and rinse the new SmartPak The Tank Outlet Valve must be opened during the FLUSH cycle to keep the tank from fillin...

Page 39: ...ion during FILLING TANK mode PRE OPERATE PRE OPERATE mode is displayed when the system is not dispensing water and not in FILLING TANK mode The Tank Level display is between the 60 level and TANK FULL...

Page 40: ...spensing The resistivity and temperature remain displayed for up to 10 seconds after dispensing is stopped AUTO DISPENSING AUTO DISPENSING mode is displayed when selecting menu option F01 AUTO DISPENS...

Page 41: ...istivity and temperature are displayed automatically during DISPENSING mode or during RECIRCULATION 5 5 HOW TO VIEW THE RO PERMEATE CONDUCTIVITY IN FILLING TANK MODE OR IN PRE OPERATE MODE Press The D...

Page 42: ...dispensing water The Distribution Pump will turn on and water will recirculate for up to 3 minutes An auto recirculation occurs for 3 minutes every 2 hours Press The Display will show the Product res...

Page 43: ...enu option C02 When the red Pack Alarm is displayed as a steady icon the SmartPak is not installed correctly or not installed at all If the SmartPak has been reinstalled and the Alarm is still display...

Page 44: ...ode starts the tank has to be emptied of water The FLU counter display will be blinking if the system has detected that there is water in the tank The Tank Outlet Valve must be opened The system will...

Page 45: ...Vent Filter Replacement Replaced when the SmartPak is replaced See Section 4 5 Flow Calibration When the Final Filter is replaced or periodically See Section 4 10 Tank Level Calibration Periodically...

Page 46: ...k is rinsed out A Do not touch the UV Lamp when replacing the SmartPak REMOVING THE SMARTPAK Open the front cover to go into STANDBY mode Wait for the system to depressurize The Display will show STAN...

Page 47: ...s on the ports of the SmartPak Locate the O rings on the ports Wet them with water It is preferable to wet them with ultrapure water Install the SmartPak until it is fully seated into the system ports...

Page 48: ...HE SMARTPAK Let FILLING TANK mode run for 15 minutes with the Tank Outlet Valve open This will rinse the purification media inside the SmartPak Close the Tank Outlet Valve J The tank will start to fil...

Page 49: ...f the Vent Filter INSTALLING THE TYGON TUBING Install the Barbed Fitting and Tygon Tubing M See Section 4 6 Installation of the Tygon Tubing PURGING AIR FROM THE SYSTEM See Section 4 7 Purging Air fro...

Page 50: ...ight seal If your Final Filter is a Millipak Locate the air vent valve on the top side of the Millipak Open this slowly but do not remove it from the Millipak B Allow any air on the clear side of the...

Page 51: ...Feedwater 8 mm OD Tubing originates Unscrew the collar that holds the Feedwater Tubing to the barbed end of the fittings A Pull the tubing off of the fitting Unscrew the Screen Filter from the Feedwa...

Page 52: ...the Main Button 3 times The Display will show C04 The highest Tank Level display will be blinking This means that the highest water level is ready to be calibrated 3 Press the and Buttons together to...

Page 53: ...ether to enter the lowest water level The Display will exit the menu option and go into FILLING TANK mode The Tank Level is now calibrated NOTE If the Display remains in the menu option and the highes...

Page 54: ...install the Barbed Fitting and Tygon Tubing Place the other end of the Tygon Tubing in a sink 1 Press the Main and Buttons together to enter the menu The Display will show C01 2 Press the Main Button...

Page 55: ...MAINTENANCE 47 4 When the system has finished emptying the tank the system will start FILLINK TANK mode automatically...

Page 56: ...nimum Tank Level display of at least 50 A Locate the clear elbow fitting the clear tubing and the syringe in the Sanitization Kit B You will need 200 ml of 30 Hydrogen Peroxide solution and 200 ml of...

Page 57: ...he Sanitization Kit D Introduce the male connector of the clear tubing firmly into the elbow fitting E Inject 200 ml 1 ml 1 cc of Hydrogen Peroxide solution 30 into the 6 Litre tank via the clear tubi...

Page 58: ...MAINTENANCE 50 G H...

Page 59: ...in the tank J Once the tank is empty the system will now go into FILLING TANK mode Let the tank fill up to the 100 level K Perform an EMPTY TANK C03 again to dispense all the water in the tank L Open...

Page 60: ...MAINTENANCE 52 M...

Page 61: ...you do not need to perform a tank sanitization You will need a minimum Tank Level display of at least 50 A Locate the clear elbow fitting the clear tubing and the syringe in the Sanitization Kit B Yo...

Page 62: ...Introduce the male connector of the clear tubing firmly into the elbow fitting E Inject 200 ml 1 ml 1 cc of Hydrogen Peroxide solution 30 into the 6 Litre tank via the clear tubing F Rinse the air ve...

Page 63: ...MAINTENANCE 55 G H...

Page 64: ...tank J Close the Tank Outlet Valve K Close the front cover L The system will now go into FILLING TANK mode Let the tank level fill up to the 100 level I J K L Repeat steps I J K and L Open the front c...

Page 65: ...the UV Timer has reached 0 days see Section 6 10 How to Reset the UV Lamp Timer Open the front cover to go into STANDBY mode A Unplug the electrical cord to power OFF the system B No electrical power...

Page 66: ...cable is accessible D NOTE Use the gloves supplied with the UV replacement kit Pull the UV Lamp out of the UV housing by its electrical cable E Unplug the electrical cable from the UV Lamp F The UV La...

Page 67: ...Velcro belt I Install the SmartPak J Install the Final Filter If the SmartPak is not being replaced then reinstall the old SmartPak BEFORE powering ON the system Otherwise the system will go into FLU...

Page 68: ...UV Lamp Alarm icon blinking when the Timer reaches 0 days This message is displayed until the UV Lamp is replaced and the UV Lamp Timer is reset HOW TO VIEW THE REMAINING DAYS ON THE UV LAMP TIMER 1...

Page 69: ...together to enter the menu The Display will show C01 5 Press the Main Button 4 times The Display will show C05 and 0 days left on the UV Timer 6 Press the and Buttons together This will reset the UV T...

Page 70: ...is pressed The water level is less than 10 No dispensing is allowed The Tank Outlet Valve is open The tank is not filling up with water Millipak Filter is air locked Final Filter is clogged Allow the...

Page 71: ...is out of measurement range Dispense or recirculate water manually to start a Product resistivity reading again The Tank Outlet Valve is not open The system detects that there is water in the tank The...

Page 72: ...ensing Replace the SmartPak See Section 6 2 How to Replace the SmartPak UV System only The UV Timer is exhausted Replace the UV Lamp See Section 6 9 How to Replace the UV Lamp After a new UV Lamp has...

Page 73: ...able Item Catalogue Number SmartPak DQ3 SPR00SIA1 Millipak Express 20 Non Sterile 1 box MPGP02001 BioPak Ultrafiltration Cartridge CDUFBI001 Millex Vent Filter 1 m 2 box TANKMPK03 UV Lamp 185 nm SYN18...