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7ML19981CX01

ILE-61 Sensing Head – INSTRUCTION MANUAL

Page 15

Range Springs

General 

The Range Spring establishes the range of sensing head moving beam travel for a given 
range of material flow. This spring installed, is selected and positioned according to the 
specified Design Rate of the application. 

For best operation the range spring should provide 0.75 to 2.4 mm (0.030 to 0.094") of 
moving beam travel from the static zero to the Design rate operation position. The moving 
beam travel may be inferred by the value of the LVDT green and yellow (or yellow and 
white) wires. 

With the 2.5 Vac, 2.9 kHz LVDT excitation supplied: 

• 0.75 mm of moving beam movement = 0.188 Vac 
• 2.40 mm of moving beam movement = 0.600 Vac 

Should the Design Rate of the flowmeter application change, it may be necessary to 
reposition the original range spring, or select and install another range spring, to obtain 
the optimum moving beam travel (LVDT output) range. Moving the range spring to a 
location further away from the pivot point leaf spring, increases the maximum flowrate 
capacity. 

Range Spring Removal

1.

Observe the range spring mounting position. (3 positions are available) 

2.

Loosen the range spring locknut. 

3.

Remove the range spring center bolt and 4 flange mounting bolts. 

4.

Remove the range spring from the range spring assembly. 

Range Spring Replacement

1.

Install the new range spring in the range spring assembly. 

2.

Mount the range spring assembly by the 4 flange mounting bolts. 

3.

With the moving beam in the static zero position, turn the range spring until the base 

just touches the beam, and then turn 1 complete revolution more. 

4.

Install the range spring center bolt and tighten the range spring locknut. 

Flowmeter Recalibration

After removing and replacing the range spring, the flowmeter and integrator should be 
recalibrated. 

1.

Perform the LVDT output Zero procedure. Refer to Calibration. 

2.

Perform an integrator Zero and Span calibration. Refer to the integrator manual, 

Calibration. 

3.

Perform a Span Adjust and Factoring as required. Refer to the integrator manual, 

Calibration. 

376draft1.fm  Page 15  Wednesday, November 21, 2001  1:54 PM

Siemens Industrial

Summary of Contents for ILE-61

Page 1: ...ILE 61 SENSING HEAD November 2001 LE 61 SEINSIING HEA Instruction Manual PL 376...

Page 2: ...n and in electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc Siemens Millt...

Page 3: ...rdous Unit with Remote Located LVDT Conditioner Card 9 Calibration 10 General 10 LVDT Output 10 Zero Adjustment 10 Span Test 11 Sensing Head Level Test 11 Integrator Calibration 12 Maintenance and Spa...

Page 4: ...nsing plate The horizontal impact force of the material deflecting the sensing plate displaces the core of the sensing head LVDT linear variable differential transformer The LVDT output signal is prop...

Page 5: ...TPH max Product fine powder to 25 mm 1 Product Temperature 40 to 232 C 40 to 450 F Ambient Temperature 40 to 60 C 40 to 140 F Accuracy 1 of full scale Repeatability 0 2 Classification CSA certified ge...

Page 6: ...ow Corning 200 Options Epoxy Teflon1 or Tufram2 frame coating Epoxy painted mild steel or stainless steel rear cover CSA Class I groups C D Class 2 groups E F G Approvals CE SENSING PLATE Construction...

Page 7: ...rovals CE Enclosure NEMA 4 remote mounted unit Cable For connection between LVDT Conditioner Card and Integrator Belden 8404 4 conductor shielded 20 AWG or equivalent 150 m 500 ft maximum Belden 9260...

Page 8: ...2 With the sensing head cover removed remove the taper pin 3 Insert the sensing plate shaft fully into the sensing head socket 4 Insert the taper pin flat side down from the left side 5 Tighten the r...

Page 9: ...use Interconnection Non Hazardous Unit without LVDT Conditioner Card See note below for Encapsulated Hazardous rated LVDT color codes Note The damper must be full and free of air bubbles with the damp...

Page 10: ...from SF500 terminal 13 to conditioner terminal block marked Integrator EXC For further connection information on specific LVDTs consult Milltronics 11 14 1 2 11 1 6 12 2 7 13 3 8 14 15 16 17 4 9 5 10...

Page 11: ...pecific LVDTs consult Milltronics 11 14 1 2 11 1 6 12 2 7 13 3 8 14 15 16 17 4 9 5 10 18 V S S V SHLD LOAD CELL EXCITATION LCA LCA LCB LCB SHLD LCC SIG LCC COM LCD CNST LCD SHLD LOAD CELL INPUTS E X C...

Page 12: ...ate in TPH 1TPH Use 60 grams for A 300 flowmeters e g If the Test Weight used with an E 300 flowmeter is 7000 grams Test Rate 7000 grams 155 TPH 45 grams TPH LVDT Output Zero Adjustment 1 Connect a vo...

Page 13: ...hang the test weight directly off the sensing plate 2 Observe the display value does not change by more than 0 01 Vac Note The LVDT core must not contact the inside of the LVDT over the range of core...

Page 14: ...monofilament fishing line or fine flexible cable to the Test Weight 3 Route the other end of string over the calibration pulley 4 Attach the free end of the string to the string fixing bolt Ensure th...

Page 15: ...rforming the following procedure 1 Remove the ILE 61 fibreglass cover 10 bolts 2 Bolt down the viscous damper cover to the shipping position 2 bolts 3 Remove the sensing plate from the sensing head 4...

Page 16: ...lts 10 Install the new inner gasket and reverse the procedure steps 1 through 9 11 Perform the LVDT output zero procedure 12 Referring to the integrator instruction manual perform an integrator Zero a...

Page 17: ...Moving the range spring to a location further away from the pivot point leaf spring increases the maximum flowrate capacity Range Spring Removal 1 Observe the range spring mounting position 3 positio...

Page 18: ...tion Integrator not prepared for operation Refer to Fig 4 Integrator LVDT Interconnection Refer to Installation Viscous Damper Program and Calibrate the integrator Span adjustment does not have enough...

Page 19: ...es not touch the damper cylinder wall at any flow rate the LVDT core does not touch the inside of the LVDT at any flow rate the viscous damper fluid is free of large air bubbles and the fluid level is...

Page 20: ...tes inches 4 Ensure that the outer gasket seal to the Flowmeter housing wall is dust tight outer gasket conduit entry NPT internal fibreglass cover 560 22 05 318 12 52 60 2 36 300 11 81 420 16 54 sens...

Page 21: ...0 39 22 34 37 35 66 36 49 38 47 19 56 65 41 53 64 40 56 54 4 78 49 63 5 20 21 76 13 15 16 64 58 60 68 14 60 52 50 17 18 54 42 43 48 62 67 56 65 6 11 12 3 56 65 1 77 57 65 2 7 44 45 46 49 53 65 55 FIG...

Page 22: ...Inner Gasket 19 Calibration Arm 20 Calibration Pulley 21 Calibration Pulley Shaft 22 String Fixing Bolt 23 Damper Cover 24 Damper Cover Spring 25 Damper Window 26 Damper Shaft 27 Damper Piston 28 Damp...

Page 23: ...r Flat M8 SS qty 30 61 Washer Lock 6 1mm I D SS qty 2 62 Washer Lock M4 SS qty 3 63 Washer Lock M5 SS qty 8 64 Washer Lock M8 SS qty 32 65 Washer Lock M10 SS qty 52 66 Washer Plate M5 SS qty 10 67 Nut...

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Page 25: ...Notes...

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Page 28: ...7ML19981CX01...

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