Milltronics Sigma2 VM16, Electrical Manual

Page 1: ...Electrical Manual VM16 17 24 25 30 Sigma2 Axis Drives With M5 Spindle Rev 12 7 08 02...

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Page 3: ...ctor Y Output 33 Connector Z Output 34 Connector A Output 34 Connectors X Y Z A and B Axis DC Brush Drives 34 Connectors X Y Z A and B Axis Yaskawa Brushless Drives 34 Axis Home Connector 34 Spindle D...

Page 4: ...rd cage add electrical safety caution 2 4 00 Rev6 Update to revE electrical schematics ECO No 4387 12 15 00 Rev 7 Update machine wiring and mag panel Remove RHC 3 2 01 Rev 8 Update prints electronic o...

Page 5: ...windings or Disconnect transformer entirely from power supply Remove transformer cover and follow transformer ground wire to determine if it is merely a case ground or if it actually goes to a neutra...

Page 6: ...ttempt to service electrical components unless you are qualified to work on them safely Only qualified personnel should attempt to make current and voltage readings Always turn the main power off befo...

Page 7: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 1 Rev 12 Machine Schematic...

Page 8: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 2 Rev 12...

Page 9: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 3 Rev 12...

Page 10: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 4 Rev 12...

Page 11: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 5 Rev 12...

Page 12: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 6 Rev 12...

Page 13: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 7 Rev 12...

Page 14: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 8 Rev 12...

Page 15: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 9 Rev 12...

Page 16: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 10 Rev 12...

Page 17: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 11 Rev 12...

Page 18: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 12 Rev 12...

Page 19: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 13 Rev 12...

Page 20: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 14 Rev 12...

Page 21: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 15 Rev 12...

Page 22: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 16 Rev 12...

Page 23: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 17 Rev 12...

Page 24: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 18 Rev 12...

Page 25: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 19 Rev 12...

Page 26: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 20 Rev 12...

Page 27: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 21 Rev 12...

Page 28: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 22 Rev 12...

Page 29: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 23 Rev 12 Electrical Panel Layout 2 speed 22 15 shown...

Page 30: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 24 Rev 12...

Page 31: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 25 Rev 12...

Page 32: ...Electrical Manual VM16 17 24 25 30 Sigma2 W M5 SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 26 Rev 12 This page intentionally left blank...

Page 33: ...26 Max RPM in Motor RPM 8000 or 6000 C1 35 Zero Speed Brake Time 1 C1 36 Bit 3 SV Mode Enabled 1 C1 38 Bit 1 Load Meter Filter 1 C2 parameters for orient only C2 01 Orient Position set as required C2...

Page 34: ...ime 1 0 C1 36 Bit 3 SV Mode Enabled 1 1 C1 38 Bit 1 Load Meter Filter 1 1 C2 parameters for orient only C2 01 Orient Position set as required As req d As req d C2 02 P Gain High 75 85 C2 04 P Gain Low...

Page 35: ...C1 8X parameters 5 Set parameter C1 88 bit 6 1 X 1 X X X X X X to allow access to the C7 parameter group 6 Set C7 parameters per custom list below Note Cycling power in step 7 will reset parameters C...

Page 36: ...n set to the Yaskawa factory default settings VM16 17 VM24 VM25 30 P X Y Z X Y Z X Y Z 000 0000H 0001H 0001H 0000H 0001H 0001H 0000H 0001H 0001H 100 70 100 40 70 70 50 90 90 50 101 250 300 2000 300 35...

Page 37: ...Note 2 The offset pots should be adjusted to show zero following error when the machine is at rest before making gain adjustments The gain adjustments done in the assembly area are done for moves on a...

Page 38: ...ne has analog drives then adjust the drive gain pot to set the following error at 100 ipm to 0 050 for all axes on all machines Once again the final adjustment may be made by tweaking the motion contr...

Page 39: ...OV1 Pin 9 High Low Gear Pin 3 Remote FOV2 Pin 10 Arm Parked Pin 4 OverTemp Pin 11 Auger Switch Pin 5 Top on arm tool changer Pin 12 Key jumpered to home 5 and Z axis 10 Pin 6 Middle on arm tool change...

Page 40: ...B Axis drive enable jumpered through JS3 to B axis 13 Pin 12 Door Close Pin 6 Axis drives enable Pin 13 Key connect Pin 7 Arm on Swing Arm TlChngr Pin 14 No Connectors X Y Z A and B Axis DC Brush Driv...

Page 41: ...FPP 7 Pin 14 DC ground Front Panel Connector FPP and J2 on keyboard encoder card Pin 1 No connect Pin 8 Front panel reset switch jumpered to Misc 8 Pin 2 Front panel DC ground Pin 9 Front panel tool...

Page 42: ...tal synch Pin 6 No connect Pin 19 No connect Pin 7 No connect Pin 20 No connect Pin 8 Serial I O TXD Pin 21 Serial I O RXD Pin 9 Front panel handwheel channel A Pin 22 Front panel handwheel channel A...

Page 43: ...carousel at pocket prox open signal Pin 8 Tool changer arm in prox Pin 14 Tool changer arm door solenoids common Connector ATC2 Pin 1 Spindle orient solenoid signal Pin 8 Spindle orient prox chassis g...

Page 44: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 38 Rev 12 Card Cage Assembly...

Page 45: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 39 Rev 12...

Page 46: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 40 Rev 12...

Page 47: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 41 Rev 12...

Page 48: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 42 Rev 12...

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Page 50: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 44 Rev 12 LCD Front Panel Assembly...

Page 51: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 45 Rev 12...

Page 52: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 46 Rev 12 LCD Chassis Assembly...

Page 53: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 47 Rev 12...

Page 54: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 48 Rev 12...

Page 55: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 49 Rev 12...

Page 56: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 50 Rev 12...

Page 57: ...Electrical Manual VM16 17 24 25 30 Electronic Orient Spindle SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 51 Rev 12...