Milnor 30015T6X, Maintenance Manual

Page 1: ...nual Number ECN MKWOAH01U1 2022033A Publishing System TPAS2 Access date 01 12 2022 Document ECNs Latest 30015 30022 T6X V8Z VRJ VZZ PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

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Page 3: ...MKWOAH01U1 22033A 1 English Maintenance Guide Washer extractor Rigid Console Sealed Bearings _T6X _V8Z _VRJ _VZZ MKWOAH01EN 2021444 ...

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Page 5: ...English 1 ...

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Page 7: ...RIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Maintenance Guide Washer extractor Rigid Console Sealed Bearings _T6X _V8Z _VRJ _VZZ Manual Number MKWOAH01EN Edition ECN 2021444 ...

Page 8: ... 2 2 Prevent Damage from Chemical Supplies and Chemical Systems 9 2 2 1 How Chemical Supplies Can Cause Damage 9 Dangerous Chemical Supplies and Wash Formulas 9 Incorrect Configuration or Connection of Equipment 9 2 2 2 Equipment and Procedures That Can Prevent Damage 11 Use the chemical manifold supplied 11 Close the line 12 Do not let a vacuum occur 12 Flush the chemical tube with water 12 Put t...

Page 9: ...tems See caution statement below These are examples Your machine can look different 24 Figure 11 Soap Chute and Optional 3 compartment Supply Injector 24 Figure 12 Air Tube for the Water Level Sensor These are examples Your ma chine can look different 25 Figure 13 Water Pressure Regulator for Chemical Flush These are examples Your machine can look different 25 Figure 14 Steam Inlet Strainer These ...

Page 10: ...Pellerin Milnor Corporation iii Table 10 Where to Put Marks On a Calendar 21 Contents ...

Page 11: ... extractor is the mechanical type described below _T6X _V8Z _VRJ or _VZZ A machine represented by one of these partial model numbers is a rigid mount console style visible shell washer extractor with sealed bearings The ca pacity can be 40 lb 18 kg to 60 lb 27 kg depending on model 1 1 2 Machine Identification BNUUUF02 R01 0000369284 A 7 A 6 A 9 10 25 21 9 22 AM Released Machine Data Plate Find th...

Page 12: ...t reach into the machine housing or frame Keep yourself and others off of machine Know the location of the main machine disconnect and use it in an emergency to re move all electric power from the machine WARNING Entangle and Crush Hazards Contact with moving components nor mally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remov...

Page 13: ...ibly causing the object to strike or stab you The turning cylinder is normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cyl inder is stopped Do not place any object in the turning cylinder Do not operate the machine with a malfunctioning door interlock WARNING Confined Space Hazards Confinement in the cylinder can kill or injure you ...

Page 14: ...afety device or operate the machine with a mal functioning safety device Request authorized service WARNING Electrocution and Electrical Burn Hazards Electric box doors Op erating the machine with any electric box door unlocked can expose high voltage conductors inside the box Do not unlock or open electric box doors WARNING Entangle and Crush Hazards Guards covers and panels Operating the machine...

Page 15: ...use the machine in any manner contrary to the factory instructions Use the machine only for its customary and intended purpose Understand the consequences of operating manually 2 1 3 2 2 Careless Servicing Hazards Vital Information for Service Personnel see also service hazards throughout manuals BNWRUS04 C07 0000234649 A 7 B 3 A 3 1 2 20 2 19 PM Released WARNING Electrocution and Electrical Burn ...

Page 16: ...machine connect the chemical pump system to the machine write wash formulas that control the chemical concentrations The company that does these procedures must make sure that these procedures do not cause dam age Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma chines it makes or to the goods in a machine 2 2 1 How Chemical Supplies Can Cause Damage BNUUUR02 R01...

Page 17: ...plies go in the machine by a siphon Figure 2 page 10 Some can let chemical supplies go in the machine by gravity Figure 3 page 11 Figure 2 Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Safety ...

Page 18: ...n the machine 2 2 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 7 E 3 B 3 1 2 20 2 14 PM Released Use the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 4 Examples of Manifolds for Chemical Tubes Your equipment can l...

Page 19: ... tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 5 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank...

Page 20: ...on a calendar that work with the tables in the maintenance summary See Section 3 1 6 How To Show the Maintenance On a Calendar page 20 3 1 1 Maintenance Summary BNUUUH01 R02 0000334004 A 7 A 26 A 35 10 25 21 1 20 PM Released Each of the following sections is for a type of maintenance For example the section Guards and Related Components says Examine these items If an item is damaged missing or has...

Page 21: ... BNUUUH01 R10 0000399352 A 7 A 26 A 19 11 16 21 10 29 AM Released Remove contamination from these items to prevent damage and unsatisfactory performance Table 2 Filters Screens and Sensitive Components Mark Do this each Component More Data See also Section 3 1 2 page 16 1 2 3 4 5 6 x 40 to 60 hours inverter fans vents filters See Figure 9 page 23 Keep good air flow x 600 hours motors Keep good air...

Page 22: ...se to prevent damage See the next section for motors Table 4 Bearings and Bushings Mark Do this each Component More Data See also Section 3 1 3 page 17 1 2 3 4 5 6 bearing housing Sealed bearings No grease replacement necessary x 600 hours motor and pump bearings See Section 3 1 5 Procedures for Motors page 18 3 1 1 5 Motor Grease Schedule BNUUUH01 R15 0000399408 A 7 A 26 A 5 10 21 21 10 14 AM Rel...

Page 23: ...varnish spade connector molex connector plug in relay spray solvent for elec trical components Disconnect then connect it again Use solvent if the bad connection continues electronic sensors dust photoeye lens re flector laser prox imity switch temperature probe none Use a clean soft dry cloth dirt warm water with soap then water flush Use clean soft cloths stainless steel chemical spill shell sup...

Page 24: ... solvent Soak Use a cloth or soft bristle brush 3 1 3 Lubricant Identification BNUUUH01 R04 0000335793 A 7 A 26 A 13 11 8 21 11 43 AM Released The table below identifies the lubricant for each lubricant code given in the maintenance sum mary Get these or equivalent lubricants from your local lubricant supplier When you add grease always use the procedures given in Section 3 1 4 Grease Gun Procedur...

Page 25: ...l the trigger fully and slowly Add a sufficient quantity of grease to measure accurately Count the number of cycles of the grease gun the number of times that you pull the trigger Calculate the quantity for each cycle of the grease gun as in the following examples Example 2 fl oz 64 cycles 0 031 fl oz for each cycle Example 59 mL 64 cycles 0 92 mL for each cycle 3 1 5 Procedures for Motors BNUUUH0...

Page 26: ...0 Hz and 1765 RPM at 60 Hz 5 NEMA IEC frame size Example 256T Apply grease as follows 1 Operate the machine or use manual functions to operate the motor until it is warm 2 Remove power from the machine 3 If the motor has grease drain plugs remove them See the caution statement above 4 Add grease EM Table 8 Lubricant Identification page 17 with the motor stopped If the motor with the nameplate in t...

Page 27: ...ot necessary to show the number 1 items you do each day on the calendar The number 2 items you do each 40 to 60 hours 3 each 200 hours 4 each 600 hours 5 each 1200 hours and 6 each 2400 hours These are the Mark numbers at the top of the narrow columns on the left of each table in Section 3 1 1 page 13 The table below shows where to put the marks on a calendar For example if your machine oper ates ...

Page 28: ...2 3 2 2 2 2 3 2 2 2 2 6 41 60 2 2 3 2 2 2 3 2 2 6 repeat BNWUUH01 2021444 BNWUUH01 0000335475 B 21 11 16 21 11 16 AM Released 3 2 Maintenance Components Machines and Controls Group BNWUUH01 C01 0000335474 A 7 B 21 A 4 6 28 21 3 03 PM Released 3 2 1 How to Examine V belts and Pulleys BNWUUH01 C02 0000335471 A 7 B 21 B 4 9 15 21 1 52 PM Released Figure 7 Belt and Pulley Conditions To Look For Types ...

Page 29: ...for example correctly align belts and pulleys and you want to do it speak to your dealer or Milnor for part numbers Replace worn components before you make tension adjustments Machines that use rods with full threads and nuts to hold the position of the motor base Turn the nuts on the rods as necessary to adjust tension Tighten the nuts Machines that use a spring to hold tension on the motor base ...

Page 30: ...rs in front of the fan to make sure the fan operates 3 Inverter cooling vanes and vents See caution statement below 4 Braking resistor if applicable 3 2 3 Chemical Devices BNWUUH01 C09 0000351754 A 7 B 21 A 8 10 25 21 2 12 PM Released CAUTION Chemical corrosion can damage the machine and the goods Connect chemical tubes only to chemical manifold inlets Stop leaks Remove leaked supplies from surfac...

Page 31: ...njector Supply Injector Valves in Valve Compartment Soap Chute Legend 1 Do not let chemical supplies stay on stainless steel surfaces 2 Valve compartment 3 Strainer one of three 3 2 4 Water and Steam Devices BNWUUH01 C10 0000351753 A 7 B 21 A 6 10 22 21 3 55 PM Released CAUTION Restricted air flow can cause incorrect level readings Keep the connecting tube or hose free of blockages and leaks Make ...

Page 32: ...d 1 Level switches 2 Pressure transducer 3 Air tube See caution state ment below 4 Air chamber 30022V6J Washer extractor Figure 13 Water Pressure Regulator for Chemical Flush These are examples Your machine can look different 64050E6N Washer extractor 76039CBW Tunnel Washer Legend 1 Water pressure regulator 2 Water pressure gauge 3 See caution statement below Remove plug to remove strainer Routine...

Page 33: ...am valvecan burn 3 2 5 How to Examine Compressed Air Mechanisms BNWUUH01 C04 0000335530 A 7 B 21 A 8 10 14 21 2 00 PM Released CAUTION Compressed air pressure can cause components to fly apart forcefully Close the external shutoff valve and release remaining pressure before you do maintenance Figure 15 Compressed Air Inlet Strainers These are examples Your machine can look different T Strainer Out...

Page 34: ...he con troller to operate the mechanism occurs the air pressure must increase sufficiently before move ment occurs When the signal stops the system must release the compressed air You can usually hear the sound of the exhaust air for a short time When a compressed air mechanism operates correctly its time of movement is usually less than two seconds The movement is smooth It does not shake change ...

Page 35: ...ition indicator 5 Tilt air bag 6 Air valve 7 muffler Air Tilt Components 3 2 6 How to Do a Test of Emergency Stop Mechanisms BNWUUH01 C05 0000335566 A 7 B 21 A 4 2 23 21 11 58 AM Released This test applies to machines that have one or more stop mechanisms in addition to the Stop but ton Do this test at the intervals given in the maintenance summary Definitions 3 wire circuit a series electrical ci...

Page 36: ...hen the shuttle operates pull cord a wire on a conveyor that operates a switch when a person pulls the wire All Milnor free stand conveyors a conveyor that is not a component of a larger machine have pull cords on the two sides of the conveyor Do a test of all emergency stop mechanisms on the machine as follows 1 Apply power to the machine 2 Push the start button Do not cause the machine to operat...