Milnor 36021V5Z, Service

Page 1: ... 2019226A Publishing System TPAS2 Access date 06 10 2019 Document ECNs Latest Service 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

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Page 3: ... Use and Placement 3621V7J V7Z 36026V7J W V7Z 42026V6J W V7Z 42030V6J V6Z BMP020111 2014385B 29 Safety Placard Use and Placement ISO 36021V7J V7Z 36026V7J W V7Z 42026V6J W V6Z 42030V6J V6Z BMP020112 2014385B 31 1 Service and Maintenance 32 Torque Requirements for Fasteners BIUUUM04 20180109 41 2 Drive Assemblies 42 Drive Chart 36021V5J V5Z 36026V5J V5Z BMP120027 2019177B 43 Drive Chart 36021V7J V7...

Page 4: ... Water Piping Assemblies 80 Schematic Symbols Key BMP920008 2000302V 81 Water Schematic BMP190004 2019177A 83 Water Inlet Assemblies BMP190002 2019177A 87 Steam Inlet BMP190005 2019177A 89 Drain Valve BMP190006 2019177A 91 3 Inch Electric Drain Valve BMP920017 2014155A 93 7 Control and Sensing Assemblies 94 Vibration Safety Switch Adjustments MSSMA408BE 199273BV 96 Vibration Safety Switch BMP91003...

Page 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...emarks AutoSpot GreenTurn Milnor PulseFlow CBW GreenFlex MilMetrix PurePulse Drynet Hydro cushion MilTouch Ram Command E P Express Linear Costa Master MilTouch EX RecircONE E P OneTouch Linear Costo Miltrac RinSave E P Plus Mentor MultiTrac SmoothCoil Gear Guardian Mildata PBW Staph Guard End of document BNUUUU02 BNUUUU02 2017285A BNUUUU02 0000158094 A 3 7 13 17 1 53 PM Released 3 ...

Page 8: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 9: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 10: ...tes and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally i...

Page 11: ... box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy ...

Page 12: ...r is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding sta...

Page 13: ...Pellerin Milnor Corporation BPWOCM02 R01 0000238962 A 2 5 20 19 2 41 PM Released Figure 1 Guards Covers 1 of 2 36021V5Z 36026V5Z BPWOCM02 2019177A BPWOCM02 0000238963 A 2 5 20 19 2 42 PM Released 9 ...

Page 14: ...tion Nomenclature Comments Assemblies A GGS14811 INST GUARD COVER 36V5 LARGE DOOR Components all 1 AGS14811 ASSY FRONT COVER 36V5 LARGE DOOR all 2 AGS14807A TOP COVER ASSY 36 STARPLATE all 3 02 14815B COVER SHELL ADJ BRKT all 4 03 11082 BELTGRD UPPER 3021 26 V5J all 5 03 11083 BELTGRD LOWER 3021 26 V5J all 5 03 11083D BELTGUARD LOWER DUAL all 6 15P200 TRDCUT F HXWASHD 3 8 16X3 4NIK Guards Covers 2...

Page 15: ...or Corporation BPWOCM01 R01 0000233919 A 3 4 25 19 3 59 PM Released Figure 1 Front Covers Guards Covers 1 of 2 36021V7Z 36026V7Z 42026V6Z 42030V6Z BPWOCM01 2019177 BPWOCM01 0000233920 A 3 4 25 19 3 59 PM Released 11 ...

Page 16: ...7Z 36026V7Z B GGS119008 INST GUARD COVERS 42V LARGE DOOR 42026V6Z 42030V6Z Components A 1 AGS14812 ASSY FRONT COVER ASSY 36V7 LARGE DOOR B 1 AGS119008 FRONT COVER ASSY 42V LARGE DOOR all 2 02 14815B COVER SHELL ADJ BRKT all 3 12P015B TRW BLK NYL PUSH FAST all 4 03 11069 COVUPREAR CNTLBOX 36V7 42V6 all 5 03 11071 REAR COVER UP 36V7 42V6 A 6 03 11070 REAR COVER LOW 36V7 42V6 B 6 03 11070B REAR COVER...

Page 17: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Page 18: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Page 19: ...bol appears on most tags The machine ships with safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG93013 ...

Page 20: ...water connection Optional B2T2001028 Look for tags inside the machine These tags may identify shipping restraints to be removed or components to be in stalled Do not start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restrai...

Page 21: ...e of the connection stationary with a wrench as you tighten the connection with another wrench Other wise you may twist components such as valves damaging them B2T2004027 Steam connection Optional End of document BNWOAI01 Installation Tag Guidelines 17 ...

Page 22: ...rous Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chem...

Page 23: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 19 ...

Page 24: ...ay areas can go in the machine 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 2 A 8 8 30 17 3 28 PM Released Use the chemical manifold supplied There is a manifold on the machine to attach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Prevent Damage from Chemical Supplies and Chemical Systems 20...

Page 25: ...er If the liquid that stays in the tube between the pump and the machine can flow in the machine flush the tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank hav...

Page 26: ...u do maintenance on the chemical pump system Use the correct components Make sure that all connections are the correct fit Make sure that all connections are tight End of document BNUUUR02 Prevent Damage from Chemical Supplies and Chemical Systems 22 ...

Page 27: ...1 of 2 Safety Placard Use and Placement 36021CPE NSP V5J V5Z V5Z 36026V5J Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 20 On Top 40 50 60 10 FRONT VIEW LEFT VIEW RIGHT VIEW REAR VIEW 23 ...

Page 28: ...n the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020109 2014356B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635A NPLT SHELL FRONT RIDGID TCATA all 20 01 10375B NPLT ELEC HAZARD SMALL TCATA all 40 01 10689A NPLT BELT HAZARD SM TCATA all 5...

Page 29: ...1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 40 20 30 10 ISO Placards shown on this page Safety Placard Use and Placement ISO 36021CPE NSP V5J V5Z 36026V5J V5Z FRONT VIEW LEFT VIEW RIGHT VIEW REAR VIEW 25 ...

Page 30: ...d to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020110 2014356B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10632X NPLT WE1 RIGID WARNINGS FR all 20 01 10375 NPLTE WARNING 2X2 all 30 01 10377 NPLTE WARNING ...

Page 31: ...et 1 of 2 Safety Placard Use and Placement Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW 10 40 20 60 50 36021V7J 36026V7J W 42026V6J W 42030V6J V7Z V7Z V7Z V6Z 27 ...

Page 32: ... in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020111 20143 B 85 Sheet 2 of 2 ASSEMBLIES COMPONENTS all 10 01 10635A NPLT SHELL FRONT RIDGID TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 40 01 10689A NPLT BELT HAZARD SM TCATA all 50 01...

Page 33: ...ate locations of placards are shown If Aluminum Placard Mounting holes are provided on machine Use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 20 10 30 ISO Placards shown on this page Safety Placard Use and Placement ISO 36021V7J 36026V7J W 42026V6J W 42030V6J V7Z V7Z V6Z V6Z LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW 29 ...

Page 34: ... A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020112 20143 B 85 Sheet 2 of 2 ASSEMBLIES COMPONENTS all 10 01 10632X NPLT WE1 RIGID WARNINGS FR all 20 01 10377 NPLTE WARNING 4X4 all 30 01 10632...

Page 35: ...Service and Maintenance 1 31 ...

Page 36: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Page 37: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Page 38: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Page 39: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Page 40: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Page 41: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Page 42: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Page 43: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 39 ...

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Page 45: ...Drive Assemblies 2 41 ...

Page 46: ... the parts list to the illustration Parts List Drive Chart BMP120027 2019177B Sheet 1 of 1 STARPLATE ASSEMBLIES A D13 00949 DRIVECHART 3621V5 5HP 6POLE 3621V5J 3621V5Z B D13 00959 DRIVE 3626V5 50 60HZ 5HP6POLE 3626V5J 3626V5Z STARPLATE A 4 56038B2SH V PUL 2B3 8 A3 4 SH TYPE QD B 4 56038B3SH V PUL 3A3 4 B3 8 SH TYPE QD all 3 56VB095X VBELT BX95 RAWEDGE COG COMPONENTS A 1 56250B2SF VPUL 2B25 0 SF TY...

Page 47: ...1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP000010 2019177B Sheet 1 of 1 ASSEMBLIES all 2 56Q1PSF 1 3 4 BUSH VPUL QD TYPE SF all 4 56030B3SH VPUL 3B3 0 A2 6 3BK32SH MTO all 1 56250B3SF VPUL 3B25 0 SF TYPE QD all 3 3 REQUIRED 56VB093X VBELT BX93 RAWEDGE COG all 5 56Q1GSH 1 3 8 BUSH VPUL QD TYPE SH COMPONENTS B D13 02970 DRIVECHART 3621V7 50 6...

Page 48: ...11 2013352B Sheet 1 of 1 A 4 56030B3SH VPUL 3B3 0 A2 6 3BK32SH MTO A 5 56Q1GSH 1 3 8 BUSH VPUL QD TYPE SH B 5 56Q1MSD 1 5 8 BUSH VPUL QD TYPE SD B 4 56034B4SD VPUL 4B3 4 SD TYPE QD A 1 56250B3SF VPUL 3B25 0 SF TYPE QD 3 GROVE PULLEY B 1 56250B4E VPUL 4B25 0 E TYPE QD 4 GROOVE PULLEY B 2 56Q1PE 1 3 4 BUSH VPUL QD TYPE E A VBELT BX93 RAWEDGE COG 3 56VB093X 3 REQUIRED B 3 56VB091XB4 VBAND 4RBX91 EACH...

Page 49: ...ount 30015 30022 36021 36026 42026 42030Vxx Txx PELLERIN MILNOR CORPORATION 42030V6J Z Springs 36021V5J Z 36026V5J Z Spring 4 15 16 4 1 2 See Detail A Hardware for all models 30015V7J Z 30022V6J Z Spring 1 spring on pulley end 2 springs 4 1 spring on pulley end 45 ...

Page 50: ...aces 7 7 11 11 30015 30022T5E T5X Motor Mount and Spring 36026V7J Z 42026V6J Z Spring 42030V6J Z only 4 7 7 3 12 1 spring to the inside Item 12 tube slides over the shaft to tighten the belt 1 spring on pulley end 8 9 10 4 places 13 4 places 14 2 places All models 30015 30022 36021 36026 42026 42030Vxx Txx 15 16 4 18 4 places 18 46 ...

Page 51: ...S4 F 1 02 04256D MOTOR MOUNT PLATE 4230V AB 2 02 04257A BRKT MOTOR MOUNT 30V CD 2 02 04257B BRKT MOTOR MOUNT 36V5 EF 2 02 04257 BRKT MOTOR MOUNT 36V7 42V6 all 3 02 04258 SHAFT MOTOR MOUNT 3022S4 all 4 02 04259 SPRNG MOT MOUNT 3022S4 SPC2690 all 5 02 19283 NUT 1 2 13UNCX1 1 2SQ SPEC ABE 6 15K154H INDHEXFLGSCR 13X1 3 4GR8ZN W LOCTITE EF 6 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 7 54JH10750C SHFTCO...

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Page 53: ...Bearing Assemblies 3 49 ...

Page 54: ...ylinder Installation 36021V5J 36021V5Z 36026V5J 36026V5Z with Starplate DETAIL B B B DETAIL A A 3 8 MIN 5 8 MAX SHELL CYLINDER FRONT B 25 26 27 28 29 25 24 23 15 14 13 12 CYLINDER SHELLFRONT SHELL CONSOLE BEARING HOUSING PULLER MOUNTING HOLES 1 2 3 4 5 6 8 4 Places 8 9 9 10 4 Places 9 9 21 21 19 18 18 19 19 18 19 20 11 11 24 23 50 ...

Page 55: ...f 3 Main Bearing Shell Cylinder Installation 8 9 Starplate to Console Starplate to Bearing 10 4 Places 10 4 Places 8 9 5 Bearing 11 6 Places 7 O ring 1 Console 2 Shell Starplate 6 6 Starplate 5 Bearing Console Bearing Support 16 17 12 14 15 13 Cylinder 3 36021V5J 36021V5Z 36026V5J 36026V5Z with Starplate 51 ...

Page 56: ...ITON all 5A A33 09906 BRNG ASSY MAIN 3621 26 W STARPLATE all 4 ASF14801 SHELL FRONT ASSY 3621RWP all 6 02 11340 3022 BEARING SPT STARPLATE all 7 60C171 ORING 8 5 IDX 3 16CS BUNA70 371 all 8 15K154H INDHEXFLGSCR 1 2 13X1 3 4GR8ZN W LOCTITE all 11 15K224C HEXCAPSCR 5 8 11X2 1 2 S S 18 all 9 15G222B HEXFLGNUT 1 2 13 ZINC SERRATED all 10 15K147C SKCPSC 1 2 13X1 BLK all 24 Y2 09031 SHELL CLAMP RING 36 ...

Page 57: ...e fully down before you tighten the fasteners F Item 17 is not shown These plugs are used temporarily to prevent dirt from entering unfilled holes A Apply adhesive to the bolt Notes C Apply primer and adhesive to the rear bearing cup and holder housing D Clean the shaft and inner sleeve Make sure that they are clean and free from oil Apply adhesive to the shaft then apply the sleeve Make sure of a...

Page 58: ... V6 all 11 15U152A FLTWSHR 680OD 375ID 0625T all 12 24S048AAA SEAL 1 625X2 375X 375 CS BUNA all 10 15K092B HEXFLGSCR 3 8 16X1 GR8 ZN WITH 242 PATCH all 9 X2 03659S HOUSE SEAL BRG 30M V7 W STARPLATE all 17 27A253 PLUG FOR 1 2BOLTHOLE CAPLUG 4 all 15 24S053 SEAL 2 625X3 625X 437 10051L5 all 16 X2 13144T HOLDER DHAFT SEAL 3022V6 all 14 24S052A SEAL 2 559X3 55X 315 CR 25430 all 13 54A307308 TIM M80201...

Page 59: ...f Shell Cylinder Bearing and Frame Legend A See detail A B B View of Shell Clamp Ring C C View of Cylinder to Shaft Connection D D Inside View of Front Bearing and Hardware E E View of Rear Bearing Installed Shim Spider and Hardware F 12 instances G 8 instances H Shellfront J Cylinder IBPWOCB02 2019177A BPWOCB02 0000239582 A 4 5 30 19 3 08 PM Released 55 ...

Page 60: ...escription Nomenclature Comments Assemblies A GBM14803 BEARING INSTAL 36 3626V7J 36021V7Z 36026V7Z B GBM119001A MAIN BRG INSTALL 4226Q6P 42026V6Z 42030V6Z C GCA3621Q6 CYLINDER INSTALL 3621Q6 36021V7Z D GCA3626Q6 CYLINDER INSTALL 3626Q6 36026V7Z E GCA119002 CYL INSTL 4226QU 42026V6Z F GCA12200 CYL INSTL 4230V 42030V6Z G GSF14808D FRONT SHELL BASE 3621V7 MK2 36021V7Z H GSF14802D FRONT SHELL BASE 36V...

Page 61: ...0C040B SUPERFLEX CLR RTV SIL 10 1OZ A 11 15B200 HEXCAPSCR 3 4 10X1 3 4 SS18 8 B 11 15B208 HEXCAPSCR 3 4 10X2 1 4 SS18 8 all 12 15U350 LOCKWASHER 3 4 MED SS18 8 all 13 02 11196 COVER SHAFT RETAINER 304S S all 14 02 11186 RETAINER SPACER SHAFT 4226 all 15 15N082 FILMACSCR 8 32UNC2X3 8SS18 8 all 16 02 09126 SHAFTKEY SS303 OEW S 2 5 8 L all 17 X2 11158C SHIM BRGHOUSE MTG REAR 24GA C 18 ACA3621V7 CYL A...

Page 62: ...s G Grease Inlet for Main Bearing Rear H Grease Inlet for Main Bearing Front J Leak Off for Flushing K Remove at Installation L 8 Instances M Use Grade A Locktite between shaft and sleeve Remove all excessive Locktite after sleeve has been pressed on and before installing shaft Check seal surfaces for traces of Locktite before installing Bearing Assembly 1 of 3 36021V7Z 36026V7Z 42026V6Z 42030V6Z ...

Page 63: ...tion Nomenclature Comments Assemblies A KYABK00100 3621 3626V7Z Kit includes Shaft Bearing Seals C and Installation Hardware D B KYABK00200 4226 4230V6Z Kit includes Shaft Bearing Seals and Hardware C KYABK0010B 3621 3626V7Z 4226 4230V6Z Kit Bearing Seals D KYABK001ST 3621 3626V7Z 4226 4230V6Z Kit Installation Hardware Not shown here E ABM14801 REFERENCE ASSEMBLY 3621 3626V7Z Bearing Assembly F AB...

Page 64: ...3 BEARING LOCKWASHER ABC 11 54A335465 TIM H414210 H414249 2 8125 BORE ABC 12 54A325426 TIMK CUP742 CONE749 3 25 BORE ABC 13 24S125 SEAL 4X5X 4 JM 19583 NITRILE FH 13V 24S125V SEAL 4X5X 4 JM 19583 VITON Viton Seals ABC 14 60C160E ORING 6 0ID 1 8CS BUNA70 258 ABC 15 56ATW13S TONGUEWASHER SPECIAL FOR N13 ABC 16 51P046 PLUGCAPTAPERED NOTHD 17S ABC 17 15K096 HEXCAPSCR 3 8 16UNC2X1SS18 8 ABC 18 15K095C ...

Page 65: ...20 Inch Door Assemblies after 8 2016 4 61 ...

Page 66: ... 36 26V5Z 36 26V7Z 42 26V6Z 42 30V6Z 0 36021V7Z 0 0 0 0 4 3 places 18 19 19 17 21 4 places 20 10 10 5 6 7 9 5 6 7 9 15 16 15 16 Add or remove shims to the upper and lower hinges until the door locks properly and seals 22 14 14 3 2 See BMP130002 This drawing is for the 20 inch door used since August 2016 For the 18 inch door used prior to August 2016 see BMP110053 62 ...

Page 67: ... seal joint line and adjust if necessary 13 11 12 13 13 12 17 18 20 C C D D Ensure that the gasket joint is at top dead center Door Glass Installation Door Assembly Door Assembly 4 6 places Shellfront 10 Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP160021 2017183A 20 Flat Front Door 36 21V5Z 36 26V5Z 36 26V7Z 42 26V6Z 42 30V6Z 0 36021V7Z 0 0 0 0 Lock Hinge and Door Glass Ins...

Page 68: ... DOOR all 4 15K017 BUTSOKCAPSCR 10 24X1 2 SS all 5 15K052 HXCAPSCR 5 16 18UNC2AX3 4 SS18 all 6 24G027N ROLLED WASH 312ID NYLTITE 31W all 7 15U246 FLATWASHER 1 ODX25 64IDX1 8 30 all 8 15G192 HXCPNUT 5 16 18UNC2SS18 8 9 16 all 9 15G184 HXCPNUT HI 5 16 18 BRASS NIK PL all 10 17S2500A DOUBLE END 1 4 20X1 1 8 STUD 1 4 ONE END AND 3 4 ONE END CS all 11 02 11991 20 SHELL DOOR FLAT FRONT all 12 02 11993 2...

Page 69: ...SEE DETAIL C SEE DETAILS A B 1 DOOR CLOSED SWITCH PELLERIN MILNOR CORPORATION Figure 1 Components BMP130002 2016434A Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z VZZ 30022T6X VRJ V8Z VZZ MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V5Z 36026V7Z 42026V6Z 42030V6Z 65 ...

Page 70: ...TO BE ON 3 16 MINIMUM CLEARANCE DETAIL C DOOR CLOSED SWITCH MEASURE THIS WHILE THE SLIDER IS DOWN Figure 2 Slider and Settings Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z 30022T6X VRJ V8Z MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V5Z 36026V7Z 42026V6Z 42030V6Z BMP130002 2016434A 66 ...

Page 71: ...he item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Door Lock Mechanism PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS All 1 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B All 2 X2 03306A MACH GAGE DR LOCK SWITH MCR Door Lock Mechanism MCR27E5 MWR27E5 3015T6X VRJ V8Z 30022T6X VRJ V8Z MWF27J8 MWF27Z8 30022X8R 36021V5Z 36021V7Z 36026V...

Page 72: ... IFB Door Handle and Lock Actuator Figure 1 Door Handle and Lock Actuator Detailed views Legend A Top B Detailed view CC Cross Section D Detailed view E instances 4 F Torsion spring G Flange bearing H Bolt I Thrust washer J Retainer ring K Do not open the ring more than necessary to get it on the shaft L Spring M Roller ball N Retainer 68 ...

Page 73: ... to remove the handle assembly When you remove or add shims always start with the thinnest shim N2 Make a notch as shown N3 Put in the machine screw Put the eye of the torsion spring on the screw then put the flat washer lock washer and nut on the screw to hold the eye Tighten the nut N4 Put the free end of the spring into this hole P The shim with the added notch Q Rear view R Inside view S Detai...

Page 74: ...n the Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components 1 98CMCR0925 Assembly all 2 20C007 Adhesive all 3 02 04192 Shim 023 all 4 02 04192A Shim 015 End of BIIFBM13 70 ...

Page 75: ...Chemical and Supply Devices 5 71 ...

Page 76: ... Assemblies A GGS14804 SOAP CHUTE INSTL 36 RWP 36021 36026V5Z 36021 36026V7Z B GGS119002 SOAP CHUTE INSTL 42 RWP 42026 42030V6Z C SA 02 065 COVER ASSY SOAP CHUTE Components all 1 02 02739 SOAP CHUTE COVER YOUR MATL all 2 02 02706 HINGE SOAP CHUTE all 3 02 10262A SPLASHPLATE REAR 42Q SOAPCHT all 4 02 11932 PLATE ANTI SPLASH 42 RWP A 5 02 02326A GUARD BALCOM SOAP CHUTE B 5 02 02326B GUARD RWP SOAP C...

Page 77: ...age 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 36021V5Z Shown 7 6 13 12 9 8 10 11 BMP190003 2019184A Peristaltic Supply Assembly 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 73 ...

Page 78: ...ELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 22 23 5 21 15 19 14 15 16 17 18 1 2 3 4 5 6 Peristaltic Supply Assembly 20 12 13 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z BMP190003 2019184A 74 ...

Page 79: ...all 3 96P058A37 1 4 NPT X 1 8 ORIFICE 120V 5 6 6013 ASSEMBLIES all 6 60E007C TUBING NYL REINF 5 8 IDX 8750D AB 7 SA 33 059C ASSY PERISTALIC WATER 90 DEG ASTM C 7 02 03588J PERISTALTIC WATER INLET 3022H all 10 51PB0GN PLUG PIPE 3 8 NPT P 38 HD POLY all 11 20C040 SUPERFLEX SILICONE ADH 85GR all 19 12C053H 1 CONDUIT HANGER all 16 15G130 HEXMACHSCRNUT 10 24UNC2 SS18 8 all 20 12K105 1 STRAP CONDUIT 2 H...

Page 80: ...5 17 19 2 08 PM Released Figure 1 Supply Chute Legend A 4 Instances B Hot water for supply See Water Schematic 5 Compartment Supply 1 of 3 Replace this text with applicable model numbers or delete this element BPWOCC02 2019177A BPWOCC02 0000236696 A 2 5 17 19 2 08 PM Released 76 ...

Page 81: ... INST 5 COMP SUPPLY 3621V5 36021 36026V5Z 36021 36026V7Z B GWS119002 INSTAL SUPPLY INV ASSY RWP 42026 42030V6Z A C AWS3621V5 ASSY 3621V5 5 COMP SUPPLY B D AWS119001A SUPPLY INJ ASSY 3621Q A E AWI3621V5 ASSY 3621V5 FLUSH MANIFOLD B F AWI11007A MANIFOLD 5 FLUSH 36 42Q S Components A 1 Y2 02636 SUP CHUTE 5 FLUSH 30BWE SS B 1 Y2 09096R SUP CHUTE 5 FLUSH RWP SS A 2 SA 02 066 COVER ASSY SUPPINJ B 2 SA 0...

Page 82: ...WASH 252ID NYLTITE 25W A 17 60E085C18K HOSE ASSY 1 2 X18 5 LG ENDS B 17 60E085C23A HOSE ASSY 1 2 X23 LG ENDS A 18 02 10266C BRACE SUPPLY INJECTOR 36RWPE B 18 02 10266B BRACE SUPPLY INJECTOR 42RWPE all 19 02 11952 HOUSING SUPPLY VALVES all 20 W2 11950S WLDMT MAINFOLD SUPPLY INJ SS all 21 96P013G37 3 4 2WAYPLASTCVAL 120V60C EA 0 4 LBS all 22 12P11CSB SNAPBUSH 1 093 MH X 94 ID HEYCO 2166 all 23 27A03...

Page 83: ...Water Piping Assemblies 6 79 ...

Page 84: ...AIR PILOT VALVE 2 WAY VALVE CYLINDER CYLINDER W QUICK EXHAUST VALVE 3 WAY N O AIR PILOT VALVE REGULATOR 2 WAY VALVE ON OFF MODULATING VALVE GAS STOP VALVE REDUCER GAS COCK PIPE CYLINDER DOUBLE ACTING SINGLE ACTING THERMAL ELECTRICALLY OPERATED CYLINDER AIR EXTEND SPRING RETRACT CYLINDER AIR RETRACT SPRING EXTEND SPECIAL PURPOSE FILTER STRAINER EXHAUST IN DEVICE DEVICE IN EXHAUST MANUAL BALLVALVE I...

Page 85: ...LINDER SEE BMP920017 SEWER OPTIONAL STEAM COLD WATER HOT WATER FLUSHING WATER OVERFLOW PERISTALTIC SUPPLY SEE BMP190003 OPTIONAL SUPPLY INJECTOR SEE BPWOCC02 DRAIN M PRESSURE REGULATOR PRESSURE GAGE PRESSURE RELIEF VALVE BMP190004 2019177A 1 2 Water Schematic 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 81 ...

Page 86: ... 110V PARKER 12F24C2248AAFPH05 all 3 96D350A37C DRNVAL 3 N O 120V50 60C W COVER all 7 60E004TE 1 4 OD X 170 ID NYL BLK TUBING all 8 30N100 PRESSGAUGE 1 8 BACKCN 0 30PSI COMPONENTS all 5 96J030FF 1 2 PRESSREG SET 28 FEMXFEM AB 2 96P042VA37 DIN CONNECTOR W CABLE BURK Not used 42026 42030 all 9 60E085C18K HOSE ASSY 1 2 X18 5 LG ENDS all 12 96P040A37 3 4 STEAMVAL120V50 60C 150PSI all 4 96P058A37 1 4 N...

Page 87: ... 70063 0400 Litho in U S A 3 3 3 3 7 7 8 6 4 5 4 5 2 2 1 9 10 12 13 16 17 14 19 18 15 Water Inlet Assemblies 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 36021V_ 36026V_ For Peristaltic Inlet Assembly see BMP000043 11 BMP190002 2019177A 1 4 83 ...

Page 88: ...063 0400 Litho in U S A 42026V_ 42030V_ BMP190002 2019177A 2 4 For Peristaltic Inlet Assembly see BMP000043 1 2 2 3 3 3 3 4 5 4 5 6 7 7 8 9 10 11 10 14 16 17 19 18 15 Water Inlet Assemblies 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 20 20 13 84 ...

Page 89: ...orporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 36021V_ 36026V_ 42026V_ 42030V_ 12 12 10 10 13 13 9 9 11 11 BMP190002 2019177A 3 4 Water Inlet Assemblies 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 85 ...

Page 90: ... CABLE BURK US61610 W 6FT CABLE A 11 5N1A03KS42 NPT NIP 1X3 5 TBE 304SS Sk40 C 9 5N1K16AS42 NPTNIP 1 5X16 304SS SK40 C 7 5S1KSFA NPT TEE 1 5 304SS 150 B 11 5N1A08AS42NPT NIPPLE 1X8 TBE 304SS SK40 AB 7 5S1ANFASP1 NPT TEE 1X1X3 4 304 S S C 8 5N1K07AS42 NPT NIP 1 5X7 TBE 304SS SK40 C 6 5SP1KUFSS PLUG PIPE SQHD 1 1 2 316SS AB 10 5SL1ASFA NPT ELBOW 90DEG 1 304SS 150 B 9 5N1A16AS42 1 X16 PIPE TBE 304 S ...

Page 91: ...R Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 2 3 3 4 6 7 8 8 9 BMP190005 2019177A 1 2 Steam Inlet 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 87 ...

Page 92: ...e parts list to the illustration Parts List Steam Inlet A REFERENCE MODEL 36021V5J 36026V5J COMPONENTS all 1 51T030 Y STRAINER 3 4 CAST IRON ASSEMBLIES 36021V5Z 36026V6Z B REFERENCE MODEL 36021V7Z 36026V7Z 42026V6Z 42030V6Z all 3 5N0P03KF42 NPT NIP 3 4X3 5 TBE BLKSTLSK40 all 4 96P040A37 3 4 STEAMVAL120V50 60C 150PSI HAYS 6 2192 120 all 6 5SR0P0GMF NPT RED 3 4 X3 8 BLK 150 A 8 02 14896 TUBE STEAM P...

Page 93: ...n Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 4 5 6 7 8 2 9 10 9 11 36V7 42V6 12 13 36V5 7 8 3 BMP190005 2019177A 1 2 Drain Valve 36021V5Z 36026V5Z 36021V7Z 36026V7Z 42026V6Z 42030V6Z 89 ...

Page 94: ...Z 36026V5Z ASSEMBLIES 42026V6Z 42030V6Z all 1 W2 03974A WLMT 3022F8 RIGID DRAIN PIPE all 3 60B075 DFW56 33PMSP RUBB CONN all 2 02 04197A DUMP VALVE MT BKT COMPONENTS all 4 96D350A37C DRNVAL 3 N O 120V50 60C W COVER B REFERENCE 36021V7Z 36026V7Z B 5 60E303A05A HOSE 3 ID X 5 LG B 7 60E303A41K HOSE 3 I D X 41 5 LG all 9 15N110H RDWASHHD TORXBOLT M6 1X25MM ZN A 5 60E303A03K HOSE 3 ID X 3 1 2 LG all 6 ...

Page 95: ...h components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Inch Electric Drain Valve ASSEMBLIES A 96D350A37C DRNVAL 3 N O 120V50 60C W COVER B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C C 96D350B71 DRINVAL 3 N C MTRDR240V 50 60 COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL BC 1 96D35MTR71 240V 50 60CMTR FOR 3 ...

Page 96: ......

Page 97: ...Control and Sensing Assemblies 7 93 ...

Page 98: ...ric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being ...

Page 99: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Page 100: ...10038 2012383B Sheet 1 of 1 ASSEMBLIES A SAE03 151 ASSY VIBRATION SWT LG CONTR ALL MODELS EXCEPT BWP CPE 3015 22 V T G F 3022F 362F 4232F 3621 3626 4226 4230V 3022X 3626X 4226X 4232X 4244 6044 7244WP SP CONTAINS 001 002 005A 009 B SAE03 151A ASSY VIBRATION SWT BALCOM MODELS 3621BWP CPE ONLY CONTAINS 001 002 005B 009 COMPONENTS all 1 02 02038 PLATE INSULATING SMALL9NOV51 all 2 15P008 TRDCUT PANHD 6...

Page 101: ...ind the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List COMPONENTS all 1 30R0043P TEMP PROBE THERMISTOR 30K OHMS 1 97 ...

Page 102: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP180079 2018484A Level Sensing 36021V5Z 36026V5Z V7Z 42026V6Z V6Z To Transducer 2 4 5 3 6 7 8 9 1 2 7 8 9 Transducer 98 ...

Page 103: ...MILNOR CORPORATION Page 2 2 ASSEMBLIES A GPS42001 INST 42 36V WATER LEVEL TUBE COMPONENTS all 1 27A047 HOSECLMP 1 8HOSEID CLIP 5000 2 all 2 60E004NA TUBING CLEAR PVC 3 16 IDX5 16 OD all 3 12P016 CABLE CLMP BLACK UL APPROVED all 4 51E502D HOSESTEM BRASS 1 4 MPX X 3 16 HOSE ID all 5 5SB0K0EBEO NPTHEXBUSH 1 2X1 4 BRASS 125 all 6 5SCC0KBE NPT COUP 1 2 BRASS 125 all 7 51E510 HOSESTEM BRASS 1 2MPX3 4HOS...