Milnor 42044SR2, Mechanical Parts And Service

Page 1: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Mechanical Parts and Service 42044SR2 SR3 Manual Number MCWG4M01 Edition ECN 2021066 ...

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Page 3: ...zards throughout manuals 13 Torque Requirements for Fasteners 14 Torque Values 14 Fasteners Made of Carbon Steel 14 Without a Threadlocker 14 With a Threadlocker 16 Stainless Steel Fasteners 18 Preparation 19 How to Apply a Threadlocker 19 Blind Holes 20 Through Holes 20 General Assembly 4244SP2 SM 22 Disk Brake Maintenance 28 The Inspection of the Brake 30 How to Do a Friction Pad Replacement 31 ...

Page 4: ... 74 Main Bearing and Seal Replacement for Divided Cylinder Machines 74 Removing the Bearing Front or Rear 76 Removing the Bearing Housing Bearing and Seal Carrier Seal Sleeve and Seals Front or Rear 77 Precautions for Bearing Replacement 78 Replacing the Bearing Housing Seal Sleeve and Seals Front or Rear 78 Measuring Unmounted Clearance and Setting Bearing Front or Rear 81 Tightening Bearing s Fr...

Page 5: ... WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM 140 Servicing Air Cylinders 142 Cooldown 4244SP2 4244SP2 SM 144 Steam Inlet Sparger 4244SP2 4244SP2 SM 6044SP2 SP3 6044SP2 SM 146 8 X10 Stainless Dump Valve 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 148 Burket Steam Valve 151 10 Pneumatic Piping and Assemblies 152 Pneumatic Schematic 4244SP2 153 Brake Air Cylinder 156 Staphairtrol 4244SP2...

Page 6: ...sition 77 Figure 29 Installing Seals in Bearing Housing 79 Figure 30 Installing Seal Sleeve in Bearing Housing 79 Figure 31 Installing the Bearing Housing Setting Fixture onto Housing 42 ma chine shown 80 Figure 32 Pushing the Bearing Housing into the Shell 60 Rapid load machine shown 80 Figure 33 Tightening the Bearing Housing into the Shell 42 machine shown 80 Figure 34 Measuring Bearing Unmount...

Page 7: ...tenance 70 Table 24 Table of Bearing Clearances 82 Table 25 Parts List Main Bearing Assembly 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 88 Table 26 Parts List Autospot 4244SP2 SM 91 Table 27 Parts List Idler Shaft Bearing 42031 42044SP2 SP3 4244SP2 SM 93 Table 28 Hanging Dimensions 98 Table 29 Parts List Hold Down Adjustment 6044SR2 SR3 6044WR2 WR3 72044SR2 SR3 72044WR2 WR3 103 Ta...

Page 8: ...er 4244SP2 4244SP2 SM 6044SP2 SP3 6044SP2 SM 147 Table 48 Parts List 8 X10 Stainless Dump Valve 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 149 Table 49 Parts List Burket Steam Valve 151 Table 50 Legend Pneumatic Schematic 4244SP2 153 Table 51 Parts List Pneumatic Schematic 4244SP2 155 Table 52 Parts List Brake Air Cylinder 157 Table 53 Parts List Staphairtrol 4244SP2 4244SP2 SM...

Page 9: ...1 General Service Information Pellerin Milnor Corporation 7 ...

Page 10: ...8 Pellerin Milnor Corporation BMP720097 19036 BRUUUM01 1 0000229985 A 3 D 6 12 5 19 11 43 AM Released General Service Information ...

Page 11: ...component is an electrical component give the schematic number if known If the component is a motor or an electrical control give the nameplate data from the used component To write to the Milnor factory Pellerin Milnor Corporation Post Office Box 400 Kenner LA 70063 0400 UNITED STATES Telephone 504 712 7775 Fax 504 469 9777 Email parts milnor com BNUUUU02 2020152A BNUUUU02 0000158094 E 2 4 6 20 2...

Page 12: ...le and Crush Hazards Contact with moving components nor mally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergenc...

Page 13: ...nces can explode or ignite in the cylinder drain trough or sewer The machine is designed for washing with water not any other solvent Processing can cause solvent containing goods to give off flammable vapors Do not use flammable solvents in processing Do not process goods containing flammable substances Consult with your local fire department public safety office and all insurance providers Safet...

Page 14: ... Cylinder A damaged cylinder can rip apart dur ing extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfunction WARNING Explosion Hazards Inner door latches divided cylinder machines A damaged or improperly seated latch can cause the inner door to open dur ing operation damaging the cylinder and shell A damaged ...

Page 15: ...h electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tag out is called for in the service instructions Outside the USA abide...

Page 16: ...ed on Milnor equipment NOTE Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_ torque_milnor xls 2002096 Fasteners Made of Carbon Steel BNUUUN02 C03 0000222448 A 3 B 3 1 2 20 2 14 PM Released Without a Threadlocker BNUUUN02 C04 0000222447 A 3 B 3 1 2 20 2 14 PM Released Table 2 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension T...

Page 17: ...92 2382 3230 2085 2827 1 3 8 x 12 746 1011 1672 2267 2712 3677 1 1 2 x 6 869 1178 1949 2642 3161 4286 2767 3751 1 1 2 x 12 979 1327 2194 2974 3557 4822 Table 4 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107...

Page 18: ...4 to 5 8 inch 5 8 to 7 8 inch 1 inch LocTite 222 OK LocTite 242 OK LocTite 262 OK LocTite 272 High temperature LocTite 277 OK NOTE The acceptable bolt size ranges for various LocTite threadlocking products is the LocTite manufacturer s general recommendation Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor spe...

Page 19: ...ade 2 Grade 5 Grade 8 Grade BC Pound Feet N m Pound Feet N m Pound Feet N m Pound Feet N m 1 x 8 350 475 901 1222 1272 1725 1114 1510 1 x 12 383 519 986 1337 1392 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 205...

Page 20: ...ble 13 Torque Values for Stainless Steel Fasteners Larger Than 5 16 inch Dimension 316 Stainless 18 8 Stainless 18 8 Stainless with Loctite 767 Pound Feet N m Pound Feet N m Pound Feet N m 3 8 x 16 21 28 20 27 12 16 3 8 x 24 23 31 22 29 13 18 7 16 x 14 33 44 31 42 19 25 7 16 x 20 35 47 33 45 20 27 1 2 x 13 45 61 43 58 26 35 1 2 x 20 47 64 45 61 27 37 9 16 x 12 59 81 57 77 34 46 9 16 x 18 66 89 63 ...

Page 21: ...rTM or equal on the fasteners and the mating threads Let the primer dry for one minute minimum How to Apply a Threadlocker BNUUUN02 T02 0000222508 A 3 B 3 11 26 19 2 48 PM Released CAUTION Malfunction Hazard Heat vibration or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly Loose fas teners can cause malfunctions of the equipment Read the threadlocker m...

Page 22: ...ten the bolt to the value shown in the correct table Table 6 Threadlocker by the Diame ter of the Bolt see below Note page 16 to Table 12 Torque Values for Stainless Steel Fas teners 5 16 inch and Smaller page 18 Figure 3 Apply Threadlocker in a Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area X Nut depth Disassembly BNUUUN02 C07 0000222444 A 3 B 3 11 26...

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Page 24: ...see BPWG4C01 B Suspension cylinders see BPWVUJ01 C Soapchute see BPWG4C02 D Idler shaft bearings see BPWG4B03 E Staphairtrol see BPWG4P02 General Assembly 6 Sheets 4244SP2 SM BPWG4U01 2020082 BPWG4U01 1 0000266749 A 3 A 13 2 17 20 1 59 PM Released General Service Information ...

Page 25: ...Pellerin Milnor Corporation 23 Soil Side Legend F Main bearing see BPWG4B01 General Assembly 6 Sheets 4244SP2 SM General Service Information ...

Page 26: ...ssembly see BPWG4I04 H Water inlets see BPWG4W02 J Excursion switch see BPWG4Z01 K Jackshaft see BPWG4I03 M Cooldown see BPWG4W03 N Drive chart see BPWG4I01 P Staphairtrol see BPWG4P02 General Assembly 6 Sheets 4244SP2 SM General Service Information ...

Page 27: ...rier rubber extrusions items 19 22 are designed for left and right of the machine using this rule Rear view Cleanside Legend L Left side Q 60 places R Right side S Shell doors see BPWG4D01 T Cylinder doors see BPWVUD02 U Interlock plunger see BPWG4D02 General Assembly 6 Sheets 4244SP2 SM General Service Information ...

Page 28: ...26 Pellerin Milnor Corporation General Assembly 6 Sheets 4244SP2 SM General Service Information ...

Page 29: ...SIDE FT 4244SGH all 7 02 15936A COVER 4244WP2 3 SUPPLY SIDE all 8 02 20015 COVER LOWER SHAFT 4244SGH all 9 W2 15774 BELTGUARD WELD CLEANSIDE all 10 02 15822 BOTTOM WELD COVER CLEANSIDE all 11 AD 15 112 KICKPLATE INST SG CLEANSIDE all 15 02 15759 COVER STEAM PIPING 4244 SP2 all 16 AD 15 101 SIGHT GLASS ASSY SS WEHU all 17 02 15853A LEVEL INDICATOR 3 13 INCH all 18 02 15924A LEVEL INDICATOR 10 30 CM...

Page 30: ...e first four types of maintenance you must remove air from bleed the hydraulic circuit Operation of Brake Systems page 38 tells how to operate the disk brakes You can use it in some of the types of maintenance in this procedure WARNING Risk of injury or death A machine in operation without safety guards is dangerous You must be an approved maintenance technician Use special caution when this instr...

Page 31: ... Tubing for air 2 Air cylinder 3 Caliper body halves Figure 6 item 2 4 Hydraulic reservoir 5 Rotor disk 6 Hydraulic inlet 7 Valves to drain fluid and bleed the brake 8 Hydraulic cylinder 9 Bolts to attach the caliper Figure 6 item 1 The hydraulic cylinder and the caliper General Service Information ...

Page 32: ...omponents page 32 item 4 To do this you will remove replace the calipers and bleed the hydraulic system See How to Do a Cali per Overhaul page 32 and How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit page 33 a Remove power from the machine see above notice b Remove the bolts Figure 5 item 9 that attach the caliper halves Figure 5 item 7 c Remove the caliper halves d Replace...

Page 33: ...e two caliper halves Figure 5 item 3 to get access to the friction pads Do not disconnect the hydraulic line Fig ure 5 item 6 4 If there are leaks see How to Do a Caliper Overhaul page 32 before you continue 5 Replace each friction pad a Remove the brass screw Figure 6 item 3 that attaches the pad to the piston b Attach the new pad to the piston Tighten the screw c Make sure that the screw head is...

Page 34: ...a plug item 8 on the other 10 The hole in the spacer 11 Washer 12 One of the four valves to bleed the fluid 13 Nut 14 The pad thickness must be more than than 1 16 inches 2 mm above item 3 The Caliper and the Pad Fittings for the Hydraulic Inlet Look at the pad thickness above the top of the screw TIP Hydraulic fluid flows from one caliper to the other caliper Fluid flows through the connection O ...

Page 35: ...the connection O rings Figure 6 item 7 f Replace the friction pads see How to Do a Friction Pad Replacement page 31 4 Replace the caliper halves as specified in How to Do a Friction Pad Replacement page 31 5 Bleed the brake circuit see How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit page 33 6 Supply electrical power to the machine How to Change Hydraulic Fluid and Remove ...

Page 36: ...l Tools to Remove Air Bleed Brakes and Used Hydraulic Fluid page 35 TIP The Vacula suction pump can do the work more quickly than by gravity and pres sure in the hydraulic cylinder It is also cleaner because all of the hydraulic fluid goes into the container supplied It helps you not spill the hydraulic fluid If you use a suction pump as shown in Figure 7 follow the manufacturer s instructions If ...

Page 37: ...ean the contamination b Connect the tubing Figure 8 item 2 and container Figure 8 item 1 to the valve on the caliper Figure 5 item 7 c Open the valve d Add new fluid to flush out the lines e Apply release the brake see Operation of Brake Systems page 38 approximately 5 to 15 times This will flush the used fluid out of the lines f Close the valve NOTE These steps will cause air to go into the line ...

Page 38: ...ion of Brake Systems page 38 Open the bleed valve Figure 6 item 12 Look for air bubbles in the container when you push the air and fluid out through the tube Close the valve Release the brake Continue the steps above until no more air comes out of the line f Add fluid to the top of the reservoir Replace the cap g Operate the brake many times Make sure that it operates correctly How to Adjust the C...

Page 39: ...e Output page 39 C Brake applied NEW pads See How to Apply the Brake for Machines with a Break Release Output page 38 D Brake applied OLD pads E This will occur if you apply the brake with the hydraulic line removed TN Rod travel new pads TO Rod travel very worn pads TT Full travel with the hydraulic line removed M1 First mark at the view slot the brake released M2a Second mark one possible positi...

Page 40: ...t the distance the rod moves when you apply the brake is 0 75 to 1 0 inches 19 25 mm If the travel is more than this the brake piston can hit the mechanical stop before the brake engages fully This condition is shown in Figure 10 item E dimension TT Operation of Brake Systems BNWUUM03 T06 0000277789 A 3 A 7 3 17 20 11 57 AM Released Look at the electrical schematics of your machine to find how you...

Page 41: ...ake 1 Disconnect the air tubing Figure 5 A typical hydraulic brake system page 29 item 1 2 Turn the brake release output on The air valve will supply compressed air to one of the tubes Figure 5 A typical hydraulic brake system page 29 item 1 3 Quickly move one of the compressed air tubes Figure 5 A typical hydraulic brake system page 29 item 1 on and off the air cylinder 4 After you complete this ...

Page 42: ...e is applied Then the air pressure at Figure 11 ATypical First and Second Brake on a Divided Cylinder Machine page 39 item 2 and the spring apply the brake The Second Brake BNWUUM03 T11 0000279000 A 3 A 7 A 2 3 17 20 11 57 AM Released If your machine has a second brake which uses air pressure and spring pressure it will have a pressure regulator Make sure that you adjust the air pressure of the se...

Page 43: ...2 Safety Related Components Assemblies Pellerin Milnor Corporation 41 ...

Page 44: ...ard mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear unload end view B B Left view C C Front Load end view D D Right view Safety Placard Use and Placement 2 Sheets 42031 42044 SP2 SR2 SP3 SR3 SINGLE MOTOR DRIVE BPWG4M01 2019513 BPWG4M01 1 0000265605 A 3 A 7 12 17 19 11 11 AM Released Safety Related Components Assemblies ...

Page 45: ... in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies none Components all 10 01 10627A NPLT DIV CYL STAPH WARN TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 01 10689A NPLT BELT HAZARD SM TCATA all 40 01 10648A NPLT GEAR HAZARD TCATA all 50 01 10685A NPLT BURN HAZARD WARN TCATA all 60 01 10699B NPLT SERV HZRD ALUM TCATA Safety Placard Use an...

Page 46: ...rd mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear unload end view B B Left view C C Front load end view D D Right view Safety Placard Use and Placement ISO 2 Sheets 42031 42044SP2 SR2 SP3 SR3 SINGLE MOTOR DRIVE BPWG4M02 2019513 BPWG4M02 1 0000265690 A 3 A 8 12 17 19 11 33 AM Released Safety Related Components Assemblies ...

Page 47: ... in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 10 01 10627X NPLT DIVCYL SG WARNG FRT ISO all 20 01 10377 NPLT WARNING 4X4 all 30 01 10649X NPLT HOT BEHIND CVR WARN ISO all 40 01 10628X NPLT NONTILT W E WARNING SIDE all 50 01 10648X NPLT ACTUATED VALVE WARN ISO Safety Placard Use and Placement ISO 2 Sheets 42031 420...

Page 48: ...ls This tie wrap must be removed after the machine is set in to position but before the machine is operated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown in Figure 12 Vibration Switch page 47 the unit consists of a sensitive micro switch with an extended actuating arm sup...

Page 49: ...tion very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial founda tions e g ones where the sub soil is mushy or springy or otherwise not as desirable consider ably greater machine movement will occur for a given degree of out of balance in which case a less sensitive vibrat...

Page 50: ...umber Description Nomenclature Comments Reference Assemblies A SAE03 151 ASSY VIBRATION SWT LG CONTR Components all 1 02 02038 PLATE INSULATING SMALL 9NOV51 all 2 15P008 TRDCUT PANHD 6 32X1 NIKSTL WA all 3 02 15119 BRACKET VIBSW CAD all 4 09R020 SWITCH NC VIBR WZ 2RW84429 P52 all 5 03 01059 VIBSWITCH CLAMP CADSTL all 6 03 01058 VIBSWITCH WEIGHT CADSTL all 7 15P101 TRDCUT F PANHD 8 32X3 8 NIKSTL Vi...

Page 51: ...3 Drive Assemblies Pellerin Milnor Corporation 49 ...

Page 52: ...ion Legend B Front jackshaft pulley F Rear jackshaft pulley G 3 rib belt uses 2 H Motor pulley Drive Chart 5 Sheets 4244SP2 SM Single Motor BPWG4I01 2019513 BPWG4I01 1 0000265687 A 3 A 5 12 17 19 1 28 PM Released Drive Assemblies ...

Page 53: ...Front Soil Side Rear Clean Side Legend A Front main pulley B Front jackshaft pulley C Front idler pulley D Rear main pulley E Rear idler pulley J Main shaft K Idler shaft Drive Chart 5 Sheets 4244SP2 SM Single Motor Drive Assemblies ...

Page 54: ...52 Pellerin Milnor Corporation Legend A Front main pulley B Front jackshaft pulley C Front idler pulley L Key comes with bushing Drive Chart 5 Sheets 4244SP2 SM Single Motor Drive Assemblies ...

Page 55: ...Pellerin Milnor Corporation 53 Legend D Rear main pulley E Rear idler pulley Drive Chart 5 Sheets 4244SP2 SM Single Motor Drive Assemblies ...

Page 56: ... all 5 56Q2AE 2 0 BUSHING VPUL QD TYPE E all 6 56070B6SF VPUL 6B7 0 A6 6 SF TYPE QD all 7 56Q2HSF 2 7 16 BUSH VPUL QD TYPE SF all 8 56VB133X VBELT BX133 RAWEDGE COG all 9 56110B6SF VPUL 6B11 0 A10 6 SF TYPE QD all 10 56Q2DSF 2 3 16 BUSH VPUL QD TYPE SF all 11 56070B4SK VPUL 4B7 0 A6 6 SK TYPE QD all 12 56Q2DSK 2 3 16 BUSH VPUL QD TYPE SK all 13 56VB083X VBELT BX83 RAWEDGE COG all 14 56110B4SK VPUL...

Page 57: ...Pellerin Milnor Corporation 55 Legend F Jackshaft Drive Base 5 Sheets 4244SP2 SM Single Motor BPWG4I02 2019213 BPWG4I02 1 0000266390 A 3 A 4 12 17 19 2 26 PM Released Drive Assemblies ...

Page 58: ...orporation Detail D Detail E Legend A Front jackshaft B Rear jackshaft C Pillowback bearing D See detail D E See detail E G Upper H Lower J Uses 3 K As required Drive Base 5 Sheets 4244SP2 SM Single Motor Drive Assemblies ...

Page 59: ...Pellerin Milnor Corporation 57 Drive Base 5 Sheets 4244SP2 SM Single Motor Drive Assemblies ...

Page 60: ...BRACE MOTOR MOUNT 4244 all 4 X2 15604 CLAMP MACH MTR MTG HINGEPIN all 5 02 15652 FORK MOTOR MOUNT ADJ SCREW all 6 02 21859A BRAKE TORQUE ARM 42 1 MOTOR all 7 05 20131E MTRPLATE 6044SG 1 MOTOR all 8 54AF22210 PILLBLK BRG BALDOR DODGE IMPERIAL 2 all 10 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 11 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 12 15U490 FLTWASH 1 1 2X17 32X1 4 ZINC all 13 15K180 HXCAPSCR ...

Page 61: ...MEDIUM 3 8 ZINCPL all 26 15G216 SQNUT 3 8 16UNC2B SAE ZINC GR2 all 27 15K225 HEXCAPSCR 5 8 11X2 1 2 all 28 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 29 02 11603A WASHER DBLR 2 W CUTOFF SIDE all 30 02 19577 ADJ ANGLE MOTOR all 31 15K221 HEXCAPSCR 5 8 11 UNC2X2GR5 ZIN all 32 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 33 02 19383 BEARHOUSE MT PLATE FRONT all 34 15U314 FLATWASHER USS STD 5 8 ZNC P all 35 ...

Page 62: ...l view A A B B Detail view B B C Insert all 1 2 fasteners hand tight then torque in the sequence shown front and back Jackshaft 2 Sheets 4244SP2 SM Single Motor BPWG4I03 2019513 BPWG4I03 1 0000266599 A 3 B 6 4 8 20 3 52 PM Released Drive Assemblies ...

Page 63: ...2 54A988 SKF BRNG 22217CCK C3 W33 all 3 54A989 SNW 17 X 2 15 16 ADAPTER all 4 X2 19381D BRNG HOLDER SPHRCL BRNG REAR all 5 X2 19381C BRNG HOLDER SPHRCL BRNG FRT all 6 X2 15702A RETAINER SPHRCL BRNG all 7 02 19384 COVER BRG HOUSE FT REAR all 8 X2 19378 BRGHSG SUP TIMKENS MACHINED all 9 15K193 SOKCAPSCR 1 2 13X2 75GR8 HK all 10 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 11 15K030 HEXCAPSCR 1 4 20UNC2X1...

Page 64: ...tion Legend G 4 places H 6 places J Bushing includes hardware K See figure 1 L See BPWVUP01 Brake Assembly 3 Sheets 4244WP2 WR2 4244SP2 SR2 BPWG4I04 2020082 BPWG4I04 1 0000266631 A 3 B 3 2 17 20 2 10 PM Released Drive Assemblies ...

Page 65: ...C BRAKE 4244SP2 SM 4244WP2 WR2 4244SP2 SR2 INSTALLATION PARTS REFERENCE NUMBER B ABR42002 DISC BRAKE ASSY 4244SP2 SM ASSEMBLY Components A 1 X2 21858 MACH BRK CALPR MNT PLT 4840 A 2 X2 21866 MACH CALIPER DISK 4840F A 3 X2 21867 MACH CALIPER DISK HUB 4840F A 4 54KC7976 CALIPER HYD D A 3 8IN RETRACT H200DLRG CALIPER 4A 54KC7964RK 54KC7964 REPAIR KIT REPAIR KIT 4B 54KC7964R2 BLEEDER SCREW W C BRANHAM...

Page 66: ...OF B B 9 52XY0ER004 STRADTUN3 16MJX1 8FP 2405 3 2 PART OF B B 10 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 PART OF B B 10B 54KC7961BSEAL SEAL WASHER CONICAL BRAKE HOSE PART OF B B 11 52AY0ER003 STR 1 4 MJICX1 8 MP 2404 4 2 PART OF B B 12 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC PART OF B B 13 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL PART OF B B 14 15G205 HXNUT 3 8 16UNC2B ZINC GR2 PART OF B all 15 15K162 HX...

Page 67: ...n you do work on the mechanisms Stay out of the machine frame when you do a test on the machine Replace all covers before you put the machine into operation TIP Read these documents from the Gates Corporation www gates com to know more about pulley and belt maintenance Belt Drive Preventive Maintenance Safety Manual and Preserve your investment Check Engine Belts Often Pulley Requirements BNUUUM02...

Page 68: ...ign To adjust parts until they are in a correct position to other parts Always align components when you replace a motor bearing housing pulley or belt The belts must not twist or make unusual noises or show vibration Figure 16 Pulley and Shaft Position Views of Incorrect and Correct Positions Legend 1 Not aligned Pulley grooves are in different planes 2 Not aligned Pulley grooves are in different...

Page 69: ... Radial run out The difference between the minimum and maximum diameter in one turn Fig ure 17 item 2 If a force causes damage to a pulley it can bend It will not have a circular shape Figure 17 Run out Views of Axial and Radial Run out Legend 1 Axial run out This pulley is bent or not perpendicular to the shaft This condition must not be more than 1 mil for each inch 0 1 mm for each dm of the pul...

Page 70: ...aligned when you adjust the belt tension Do not use belts made from cut belts For a drive with more than one belt Replace all of the belts together Do not mix new and used belts Do not mix belts from more than one manufacturer CAUTION Risk of damage A screwdriver or metal tool can cause damage to the belt Do not push the belt on with a tool Condition of Belts BNUUUM02 C07 0000274604 A 3 A 4 A 2 2 ...

Page 71: ... cause damage to the belt the pulleys bearings and other drive components If the belt is too loose this can cause belt slippage Incorrect belt ten sion or belt slippage can cause components to make an unusual noise When you install a new belt use these rules to get the correct belt tension Set the tension of the belt when you replace a motor bearing housing pulley or belt Replace all belts on a pa...

Page 72: ...eys will not stay aligned Examples of this type are shown in Figure 21 Figure 20 A Tension Mechanism that will not Change the Angle of the Pulleys Figure 21 Some Pairs of Tension Mechanisms that Can Change the Angle of the Pulleys How to Do Maintenance on Pulleys and Belts BNUUUM02 C10 0000274653 A 3 A 4 3 6 20 4 49 PM Released Table 23 Typical Tools for Pulley and Belt Maintenance Tool Function R...

Page 73: ...pical type of pulley and bushing shown in Figure 18 use the push off holes to remove the pulley easily On special types of pulleys example large drive pulley and cone look at the parts document in the maintenance manual for more data Some pulleys are too heavy for only one person to hold Pulley installation Figure 18 shows the typical pulley and bushing components Make sure that you keep run out t...

Page 74: ...to make sure that all pulleys are in the same plane Straight edge String Legend 1 Straight edge 2 Four points where the straight edge must touch the pulleys 3 Space between the straight edge and the pulley This shows that the pulleys are not in the same plane 4 You can use a string as a straight edge if you hold it tight 5 Magnet mounted laser 6 Three targets to point the laser at Laser Drive Asse...

Page 75: ...Mechanisms shown in Figure 21 can change the pulley slopes 2 If the slopes of the pulleys are equal the bubble will be in the same position for each pulley The bubbles do not have to be in the center of the level 3 A pulley 4 A second pulley on the same drive Figure 24 Dial indicator used to find the axial and radial run out of a pulley Axial Run out 1 Radial Run out 2 Legend 1 Dial indicator in p...

Page 76: ...arings Koya SKF FMC Torrington or equal Referring to Figure 25 the rear clean side on Staph Guard models bearing is firmly held in the bearing housing bearing and seal carrier by the shaft seal holder preventing axial movement The front soil side on Staph Guard models bear ing is free to move axially in the bearing housing to accommodate thermal expansion of the shaft during operation and is thus ...

Page 77: ...lacement becomes necessary due to wear it is essential that the bearings and seals are replaced Seal replacement requires removal of the bearing housing and seal sleeve In rare instances where the seals are known to be in good condition it is not necessary to remove the bearing housing seals or seal sleeve when a bearing is replaced A pulling fixture is required to remove the bearing housing A set...

Page 78: ...bearing inner race Install a pipe fitting into this tapped hole as shown in Figure 26 Connection From Hydraulic Pump to Assist in Bearing Removal page 76 Using a Porta Power or similar hand operated hydraulic pump force fluid into the pas sage Pump hard to build up fluid pressure This pressure will cause the inner race to expand slightly just enough to free the tapered surfaces and allow the beari...

Page 79: ...earing housing pads during factory assembly to align the housing and insure its being exactly parallel with the shaft When removing the bearing housing be sure to keep these shims separate and identified so that they may be returned to their proper location otherwise the bearing and seal will be out of line and may be damaged after a short operat ing period As a precaution in case the shims are lo...

Page 80: ...ces are generally toxic and or explosive under certain conditions Benzene Gasoline Naptha Chlorethane Kerosene Tricholorethylene Freons Mineral Spirts Do not however expose any components to the above substances for more than 24 hours and on ly use at room temperature Never use the following solvents or cleaning agents alcohols cre sols phenols flouro propanols or other similar chemicals or mixtur...

Page 81: ...ing in stalled install the rear housing first 6 With two of the three temporary guide rods in position on the shell place the bearing housing onto the guide rods and install the seal sleeve setting fixture on to the bearing housing as shown in Figure 31 The seal sleeve setting fixture prevents the seal sleeve from being pushed out of the housing as the housing is inserted into the shell Note that ...

Page 82: ... 9 Remove the guide rods and install the bearing housing cap bolts See Bolt Torque Require ments elsewhere for proper torques 10 With the grease gun pump grease into the inner portion of the bearing cavity such that when the bearing is installed the space between the bearing and the seals will be approximately 1 3 full of grease 11 Proceed to Measuring Unmounted Clearance and Setting Bearing Front...

Page 83: ...ements are taken in thousandths of an inch Although this requires precise work attention to detail and a good set of feeler gauges it is the only way to insure that the bearing will be tightened onto the shaft to precisely the right tension If you have any questions on performing the measurements or adjustments described below your local bearing supplier or the Milnor factory can assist you Althou...

Page 84: ... industry standards and therefore apply to all brands of bearings supplied by Milnor If other sources of bearings are used re fer to the manufacturer s instructions for proper clearances NOTE To locate your bearing on the chart match the first five characters of the manufacturer s part number not the Milnor part number with those in the chart For example for a manufacturer s part number 22217LBK f...

Page 85: ...ont housing once the bearing is seated Tightening Bearing s Front and or Rear BNWVUM02 T05 0000278718 A 3 A 5 3 12 20 11 54 AM Released 1 Once both bearings are seated or if only one bearing was replaced install the bearing lock washer s and lock nut s Use a hammer and a metal drift as shown in Figure 35 to tighten the lock nut It is imperative to only tap lightly and to assure that metal chips fr...

Page 86: ...hown Figure 36 Measuring the Mounted Internal Clearance of the Bearing 42 machine shown 5 With the grease gun fill the space between the bearing and the front of the housing 1 3 full of grease 6 Install the bearing cover plate or shaft seal holder as appropriate When installing the shaft seal holder take care not to damage the seal as it is gently pushed over the shaft Cover the keyway on the end ...

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Page 88: ...ction view C C Section view D D Section view G G Section view Staph Guard machines only K Bearing L Seal Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 BPWG4B01 2020025 BPWG4B01 1 0000267370 A 3 A 5 1 9 20 1 33 PM Released Bearing Assemblies ...

Page 89: ...egend B B Section view C C Section view E E Section view F F Section view H H Section view J J Section view K Bearing L Seal Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 Bearing Assemblies ...

Page 90: ...1 42C all 12 56S22312T SPHEROLBRG FAG 22312E1AK M C3 all 13 56AHN12 N12 BEARING LOCKNUT all 14 56AHW12 W12 BEARING LOCKWASHER AB 15 15K083 HXCAPSCR 3 8 16 UNC2AX1 2 GR5 all 16 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 17 15K228B HEXCAPSCR 3 4 10 X 1 1 2 GR 5 all 18 02 15292 LOCK WASH BEARHSN 6 42C CAD all 19 02 15528 GREASE RESTRICTOR 42 SEALS all 20 02 15695 GASKET SHAFT SUP 2 42WEHU all 21 15B245 ...

Page 91: ...tter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments all 37 X2 15683 SUPPORT SHAFT 2 42WEHU C 38 51P013 PLUG HXCNTRSUNK 1 4 BRASS C 39 X2 15746 RETAINER BRG SOILSD C2 15702 Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 Bearing Assem...

Page 92: ...places C Rear main pulley see Drive chart D Target E Pocket 1 F Pocket 2 G Speed sensor H Typical 8 places J Rear main bearing see BPWG4B01 K Clean side Autospot 2 Sheets 4244SP2 SM BPWG4B02 2020025 BPWG4B02 1 0000267405 A 3 1 9 20 1 23 PM Released Bearing Assemblies ...

Page 93: ...ed In Item Part Number Description Nomenclature Comments Reference Assemblies A G28 15700B BEAR ASSY SGL MTR 42 SG Components all 1 W2 19178 WLMT AUTOSPOT SW MNT 42 SG all 2 02 19179 SWITCH MNT PLATE INNER all 3 02 19179A SWITCH MNT PLATE OUTER all 4 09RPS07RDS 7MM SENSING RECTANGULAR SHLD all 5 02 19186B SHT COLLAR PROX TARGET 42 SG all 6 02 19186A PROX TARGET 60 SM DRIVE all 7 X2 15747 SEAL HOLD...

Page 94: ...e B Clean side lock side C Lower right X brace D 1 16 all around E Route tubes to grease fittings on lower right brace Idler Shaft Bearing 2 Sheets 42031 42044SP2 SP3 4244SP2 SM BPWG4B03 2020025 BPWG4B03 1 0000267422 A 3 1 9 20 10 36 AM Released Bearing Assemblies ...

Page 95: ...1 75 GR5 all 11 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 12 15U280 FL WASHER USS STD 1 2 ZNC PL D all 13 W2 15743 TAKEUP WELD SG IDLERSHAF C5 all 14 X2 18713 BEARHOUSE JACKSHAFT C2 18712 all 15 02 18710 RETAINER UPJACK GALSTL all 16 02 175122 CAP BEARING JACKSHAFT all 17 56S22213T SPHEROLBRG 22213LBK C3 W33 all 18 02 03476 SHIM SINT BRASS 1 8THKX 51ID all 19 56AHS13 SNW13 BRG ADAPT 2 3 16 CYLBORE...

Page 96: ...sage Pump hard to build up fluid pressure This pressure will be transferred to the bearing inner race causing the race to expand slightly just enough to free the tapered surface and allow the bearing to slip off easily 3 Remove the clean side bearing a Loosen the bearing locknut on the bearing adapter backing the nut about 1 8 from the bearing DO NOT take the locknut off of the adapter b Slip a pi...

Page 97: ...rst a Install the bearing housings in the take up units with three mounting bolts Don t put the bearing covers on the housings however make sure the mounting bolts are tight b Pass the idler shaft through the housings c Slip the bearing adapters on the shaft with the threaded end of the adapter near the end of the shaft d Next pass the bearing over the shaft and onto the tapered adapters e Hand ti...

Page 98: ...llowing suspension system components 1 Hydro cushion cylinder which suspend the shell and cylinder within the frame and pro vide vibration damping during extraction 2 Pneumatic push down devices air bags which when inflated force the shell downward where it is held against rigid pads during loading unloading washing and draining 3 Metal or rubber pads some rigidly fixed to the shell and some rigid...

Page 99: ...le 28 Hanging Dimensions page 98 and adjust your machine accordingly Take measurements on the left and right sides of the shell to assure that the shell is horizontal left to right 2 The shell and cylinder should be level front to back Check this with a bubble level as shown in Figure 38 Shell Hanging for Divided Cylinder Machines Left side view of 60044WE shown page 98 3 If further adjustment is ...

Page 100: ...A Hanging Dimensions B Shell back C Bubble level D Shell front E Frame Table 28 Hanging Dimensions Machine Model Dimension A 42031WE 4 1 8 105 42031SG 4 1 8 105 44044WE 4 1 8 105 42044SG 4 1 8 105 60031WE 3 5 8 92 60031SG 3 5 8 92 60044WE 3 5 8 92 60044SG 3 5 8 92 72044SG 3 3 4 95 72044WE 3 3 4 95 Frame Pivots and Suspension ...

Page 101: ...he pans Extra shims and adhesive for securing the shims were supplied with your machine There is no specific push down travel dimension for these machines however length of travel must be adjusted as follows 1 With the Master switch set to off and the shell hanging free measure the gap between each bracket and base pad 2 Add or remove shims from the appropriate pads as required to make all four ga...

Page 102: ...ps on the four corners of the frame which appear as shown in Figure 40 Ring Weldments page 101 When pushed down the ring weldments which move with the shell must seat firmly onto the plugs which are mounted atop the base pads The push down travel dimension must assure that 1 the ring weldments and plugs are far enough apart when the shell is not pushed down so as not to interfere with the free mov...

Page 103: ...t side of Figure 40 Ring Weldments page 101 If the gap at any location is less than 2 inches without shims the shell must then be raised in the frame using the proce dures previously described 4 Once the proper arrangement of shims is made remount the ring weldment and shims to the mounting bracket see the right side of Figure 40 Ring Weldments page 101 Any extra shims may be stacked on the top si...

Page 104: ...Unloaded 3 3 4 E 1 2 approx F 2 travel of empty basket G Setting blocks for adjustment Blocks must hold shell approximately 3 8 above base pads when ma chine is pushed down N1 Be sure shell does not bottom on basepad there must be clearance at this point Check each corner N2 Place shims here to adjust ring weldment so that all four corners seat simultaneously Hold Down Adjustment 2 Sheets 6044SR2 ...

Page 105: ...Used In Item Part Number Description Nomenclature Comments none Components all 2 03 06216A SHIM HOLDOWN 1 4 THICK all 3 03 06216B SHIM HOLDOWN 10GA THICK all 4 03 06216C SHIM HOLDOWN 16GA THICK all 5 W3 06406 RING HOLD DOWN CENT STAMPED all 6 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 7 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 8 15D125 HXTAPSCR 5 8 11X4 FLTHRD GR5 all 9 15K300 HXCAPSCR 1 8UNC2A X4 5 ...

Page 106: ... AIRMOUNT Legend A Shellfront B Restpad C Shims D See Pushdown travel dimensions and adjustment procedures BNWVUM01 Pushdown 2 Sheets 4244SP2 SM BPWG4J01 2020125 BPWG4J01 1 0000267458 A 3 A 5 3 19 20 8 27 AM Released Frame Pivots and Suspension ...

Page 107: ... Number Description Nomenclature Comments Components all 1 60B100 AIRMT S116B 1CONV F W01 358 7564 all 2 69C050A POLYETHYLENE BAG 9X6X13X 005 all 3 W2 15993 BRACKET HOLDOWN WELDMENT SG all 4 5N0E02KG42 NPT NIP 1 4X2 5 TBEGALSTL SK40 all 5 96M055 DELTROL QUICK EXHAUST VLV 1 4 all 6 27A005 MUFFLER 3 8 BANTAM B38 all 7 53A031XB BODY EL90MALE 25X25 269C 4 4B all 8 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC...

Page 108: ...Milnor Corporation Legend A Oil level B Shell Suspension Cylinder Assemblies 3 Sheets 42031 42044 52038 60044 72044 BPWVUJ01 2020032 BPWVUJ01 1 0000267484 A 3 A 5 1 13 20 4 53 PM Released Frame Pivots and Suspension ...

Page 109: ...G KEYWAY K 1 02 18244A BOLT HYDCYL 28 7 8LG KEYWAY FGH 1 03 06201 BOLT HYDCYL 41 7 8LG KEYWAY all 2 02 18840A UPCAP HYDROCYL 42 52 60 all 4 5SP0KGFSS NPT PLUG 1 2 SOSOLID GALSTL BC 5 X2 15356 PISTON HYDROCYL 6 6 NOTCH DFGHK 5 X2 18228 PISTON HYDROCYL 6 3 NOTCH all 6 5SP0GHFHKM NPT PLUG 3 8 HEXCSMAGNETIC ZN FG 7A 03 06139 SPRING IN HYDRO CYL 331LB IN FULL SPRING PURPLE G 7B 03 06139A SPRING IN HYDR...

Page 110: ... 25 TK all 32 X3 06252 RETAINER BALBUSH 4 72WEDU all 33 54M025 HYDFIT 1 8 90 ALEMITE 1613 B all 34 27B240 SPCRROLL 5ID 813L 062T STLZNC all 35 02 18534 HOLDPLATE BALLBUSH ZNC CAD all 36 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 F 37 Y3 06200 SPACER HYDRO CUSHION CYL MACH all 38 15K203 HXTAPSCR TFL 1 2 13X5 GR5 ZINC all 39 54A705 BALBRUSH 1 5 SKF GEZ108ESAVE467 all 40 15N037 HXCAPSCR 1 2 13UNC2AX6 5 GR...

Page 111: ...This page intentionally blank ...

Page 112: ... Cylinder 3 C4 Cylinder 4 E Front or soil side J A letter is stamped on the end of the upper bolt to designate the cylinder assembly Suspension Cylinder Locations 2 Sheets BPWVUJ02 2020032 BPWVUJ02 1 0000267482 A 3 A 5 1 13 20 4 56 PM Released Frame Pivots and Suspension ...

Page 113: ...2 NP2 WP2 WP3 42031 SP2 SP3 42044 CP2 NP2 WP2 WP3 D7P 42044 SP2 3 SR2 3 42044 WP2 SM WP3 SM WR2 WR3 52038 WTL WTN WP1 60044 WP2 3 SM SP2 3 SM WR2 3 SR2 3 72044 WP2 WP3 DA1 72044 SP2 SP3 SR2 SR3 Cylinder 1 B B C C C D K H G Cylinder 2 B C B C C D K H G Cylinder 3 B C B C C D K F G Cylinder 4 B C C C C D K F G Suspension Cylinder Locations 2 Sheets Frame Pivots and Suspension ...

Page 114: ...112 Pellerin Milnor Corporation 6 Shell and Door Assemblies ...

Page 115: ...Pellerin Milnor Corporation 113 Shell Doors 3 Sheets 42031 42044CP2 NP2 WP2 WP3 SP2 SP3 4244SP2 SM BPWG4D01 2020035 BPWG4D01 1 0000267634 A 3 A 4 1 16 20 8 53 AM Released Shell and Door Assemblies ...

Page 116: ...12 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 AB 13 15U300 LOKWASHER REGULAR 1 2 ZINC PLT C 14 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P AB 15 15K041E SKCPSCR 1 4 20X1 1 4 BLK C 16 02 15058 GASKET SHELDOR APG726 BUNA N AB 17 12P1AGSB SNAPBUSH 3 8 MH X 1 4 T 1 8 C 18 53A501 TUBE INSERT 163 OD 63PT 4 40 C 19 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 AB 20 54M020 GREASEFIT 30DEG 1611 B ALEMITE AB 21 5SB0E0CBEO NPTHEXB...

Page 117: ...hine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments AB 38 54JH13125B HINGE COL SPLIT 3 12 FL TOP AB 39 02 10391A COVER STRIP MICRO SW 10 Shell Doors 3 Sheets 42031 42044CP2 NP2 WP2 WP3 SP2 SP3 4244SP2 SM Shell and Door Assemblies ...

Page 118: ...ers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 RETAINER RING all 2 02 15297 STRIKER all 3 02 15298 CYLINDER all 4 02 15836 SPRING all 5 15H090 PIN all 6 60C122 O RING 1 X1 8 all 7 60C128 O RING 1 3 8X1 8 Door Latch 1 Sheet BPWG4D02 2020034 BPW...

Page 119: ... in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A AD 15 042A DOOR INTERLOCK SWITCH INSTAL B AD 15 079 DOOR INTERLOCK ASSY S S Components all 1 09R012STDG 09R012 MOUNTING HDWRE INST all 2 09RM02212S CAPSW 12 180DEG ROLLER SILVER Installation Door Switches 1 Sheet 4244SP2 4244SP2 SM BPWG4D03 2020035 BPWG4D03 1 0...

Page 120: ...lerin Milnor Corporation Legend A A Section view B See BPWVUD02 Cylinder Assembly 2 Sheets 42044WP2 NP2 CP2 SP2 BPWVUD01 2020042 BPWVUD01 1 0000267727 A 3 A 4 1 20 20 9 33 AM Released Shell and Door Assemblies ...

Page 121: ...e word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 ACA16WE2B CYL ASSY 4244WE2 304L TUNNL 42044WP2 CP2 NP2 all 1 ACA16SG2B CYL ASSY 4244SG2 304L TUNNL 42044SP2 all 2 SA 15 103 CYLDOOR ASSY STAMPED 42U Cylinder Assembly 2 Sheets 42044WP2 NP2 CP2 SP2 Shell and Door Assem...

Page 122: ...etail View A A B B Detail View B B C C Detail View C C Cylinder Doors 2 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA3 4244WP2 SM WP3 SM SP2 SM BPWVUD02 2020042 BPWVUD02 1 0000267837 A 3 1 20 20 9 19 AM Released Shell and Door Assemblies ...

Page 123: ...ll 3 02 15825 ADAPTER PLATE DOOR LATCH all 4 02 15832 SHIM CYL DOOR LATCH all 5 02 15077 PLATE SMALL DOORLATCH all 6 02 15041 BODY CYLDOOR LATCH all 7 02 15040 PLUNGER CYLDOOR LATCH CAST all 8 02 15093 SPRING DOOR LATCH 9 4 INCH all 9 02 15255 LOCKWASHER CYLDOOR LATCH all 10 02 15823 HALFHINGE 2 42 WEHU 302 SS all 11 02 15829 PIN HINGE 1 4 all 12 15G168 SQNUT 1 4 20UNC2 SS18 8 all 13 15U181 LOCKWA...

Page 124: ...122 Pellerin Milnor Corporation 7 Control and Sensing Assbmlies ...

Page 125: ... illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A E03 33100A EXCURSION SWITCH ASSY 42SGH Components all 1 09R008ASTD 09R008A MOUNTING HDWRE INST all 2 02 15783A PLATE EXCURSION SW MTG all 3 02 10391 COVER STRIP MICRO SW 6 8 all 4 02 15789A BKT EXCURSION SWITCH SGU all 5 02 15605E ACTUATOR EXCURSION SW 42SG SIG Excursion Switch 1 Sheet 4244SP2 SM BPWG4...

Page 126: ...16X1 8POLY PH 68P 5 2 all 3 5SR1A0ENF NPT RED 1X1 4 GALMAL 150 all 4 5N1A07AG42 NPT NIP 1X7 TBE GALSTL SK40 all 5 5S0KNFA1A NPT TEE 1 2X1 2X1 GALMAL 150 all 6 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 7 5SL0PNFC0K NPT 90D STREET 3 4X1 2 GAL150 all 8 96DB0PNA HOSEBIBB 3 4 MALEINLT 45DEG ACETAL all 9 60E005 TUBING BLK POLY 5 160DX3 16ID all 10 51V010A TEE 1 8 BRSEXTR BLOCTYP 2203P2 all 11 51E502...

Page 127: ...will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 30R0043P TEMP PROBE THERMISTOR 30K OHMS Temperature Probe 1 Sheet 42044SR2 42044WR2 BPWVUZ02 2020043 BPWVUZ02 1 0000267993 A 3 A 4 1 21 20 11 26 AM Released Control and Sensing Assbmlies ...

Page 128: ...126 Pellerin Milnor Corporation 8 Chemical Supply Devices ...

Page 129: ...This page intentionally blank ...

Page 130: ...128 Pellerin Milnor Corporation Peristaltic Connection 2 Sheets 4244SP2 SP3 4244SP2 SM BPWG4C01 2020045 BPWG4C01 1 0000268020 A 3 A 4 1 23 20 11 50 AM Released Chemical Supply Devices ...

Page 131: ...trations Used In Item Part Number Description Nomenclature Comments Components all 1 03 25267E PERISTALTIC MOUNTING BRACKET all 2 AWL64005A ASSY PARASTALTIC CONNECT 60 all 3 5SL2AP8K NPT EL45DEG 2 PVC SH80 FPTXFPT all 4 51AB2AN2AA HOSE INSERT X MPT 2 PVC40 all 5 27A072 T BOLT HOSECLAMP2 16 2 47CADSC all 6 60E255 HOSE 2 WATER CORRUGATED V50 all 7 02 15936A COVER 4244WP2 3 SUPPLY SIDE all 8 96TDC2AA...

Page 132: ...130 Pellerin Milnor Corporation Legend A Within lid Soap Chute 1 Sheet 4244SP2 SP3 4244SP2 SM BPWG4C02 2020045 BPWG4C02 1 0000268041 A 3 B 2 6 29 20 11 04 AM Released Chemical Supply Devices ...

Page 133: ...E LID INSTALLATION B SA 15 102 LID ASSY SOAPCHUTE GASKETED Components A 1 SA 15 102 LID ASSY SOAPCHUTE GASKETED A 2 02 18640 HOOK SOAPCHUTE LATCH A 3 02 15982 GUARD 42WE SOAP CHUTE A 4 15N130 RDMACSCR 10 24UNC2A X 1 2 SS18 A 5 15G121 HXCAPNUT 10 24UNC2 3266BR NKL A 6 24G018N ROLLED WASH 194ID NYLTITE 10W A 7 15P100 8 X 3 8 PHILPANHD TYPE B SMS A 8 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 B 9 02 15838 G...

Page 134: ...oration Legend A Flushing water supply see BPWVUW01 Supply Injector Assembly 2 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM BPWVUC01 2020063 BPWVUC01 1 0000268133 A 3 A 6 2 4 20 9 29 AM Released Chemical Supply Devices ...

Page 135: ...N117 RDMACSCR 10 24UNC2X3 8 SS18 8 all 5 15G130 HEXMACHSCRNUT 10 24UNC2 SS18 8 all 6 15P100 07Z THDCUT F PANHD 8 32 X 3 8 SS410 all 7 SA 16 034A 86081 VALVASSY 5FLUSH 4244 WP SP all 8 SA 09 047 70297B COVER SUPPLY INJECTOR all 9 02 09100 92303B FRT VALVE ENCLOSURE all 10 02 09112 92303B REAR VALVE ENCLOSURE all 11 02 09103 93363C ENCLOSURE VAL TP SIDES all 12 27A017 PIPESTRP 1 2 1 HOLE R COND all ...

Page 136: ...134 Pellerin Milnor Corporation 9 Water and Steam Piping and Assemblies ...

Page 137: ...This page intentionally blank ...

Page 138: ...nlet peristaltic pump connection J Shell K Optional reuse drain L Standard drain M Optional flow sensor N Optional siphon breaker P Supply injector Q 2 places R 3 places S Chemical supply lines by others T Peristaltic supply manifold Water and Steam Schematics 2 Sheets 4244SP2 SP3 4244SP2 SM BPWG4W01 2020066 BPWG4W01 1 0000268779 A 3 B 2 2 4 21 3 46 PM Released Water and Steam Piping and Assemblie...

Page 139: ...MVALANGBD all 3 96H018 ANGLE NEEDLE VLV 1 4 T X 1 8MP all 4 60E096C35A STEAMH OSE 1 25 X35 2ENDS NO all 5 W2 18801 LMT STEAM NOZZLE all 6 96D087FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET all 7 30F515 FLOW SENSOR SIGNET P51530 PO all 8 30F518 SIGNET S S PIPE TEE 1 5 all 9 96M033 2 5 VAC BREAKER WATTS288A M2 all 10 51T030 Y STRAINER 3 4 CAST IRON all 11 96D050A 3 4 BALLVALVE BRZ WATTS B6100 all 12...

Page 140: ...ellerin Milnor Corporation Legend A A Detail view A A B Hot C Cold Water Inlets 2 Sheets 42044SR2 BPWG4W02 2020055 BPWG4W02 1 0000268938 A 3 A 4 1 30 20 2 35 PM Released Water and Steam Piping and Assemblies ...

Page 141: ...enclature Comments Reference Assemblies A G15 15900B WATER INSTALLED H C Components all 1 96D087FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET all 2 5N1K09AG42 NPT NIP 1 5X9 TBE GALSTL SK40 all 3 5S1KNFA NPT TEE 1 5 GALMAL 150 all 4 5N1K03AG42 NPT NIP 1 5X3 TBE GALSTL SK40 all 5 51P055 NPTPLUG 1 5 SQCORED GALCI 125 all 6 5SL1KNFA NPT ELBOW 90DEG 1 5 GALMAL 15 all 7 W2 15847A RED1 5NPT MALEX2 5S S TU...

Page 142: ...oration Legend A To 5 compartment supply Flushing Water Supply 2 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM BPWVUW01 2020063 BPWVUW01 1 0000268959 A 3 A 4 2 4 20 8 37 AM Released Water and Steam Piping and Assemblies ...

Page 143: ...UP 42SG 42442SP2 SP3 Components all 1 96J030D 1 2 PRESSREG SET28 FEMXUN all 2 96M001 1 2X3 8 RELIEF VALVE SET31 all 3 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 all 4 53A008B BODYMALECON 25X 25COMP B68A 4B all 5 5N0K10AG42 NPT NIP 1 2X10 TBE GALSTL SK40 all 6 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 7 5S0KNFB NPT SIDEOUT TEE 1 2 GALMAL all 8 5SCC0KNF NPT COUP 1 2 GALMAL 150 A 9 60E086K14A 3 4X14...

Page 144: ...to burst apart with great force during dissassembly You can be struck by air cylin der parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in Figure 41 Using Threaded Rods page 142 2 Tighten nuts on the threaded ro...

Page 145: ...he worn parts then reassemble them in reverse order Tighten the locknut until it is just barely possible to turn the piston cup and washer assembly on the stem The correct piston cup shape is shown on the left side of the above figure Do not overtighten the locknut as this causes the piston cup to deform to the shape shown on the right side of the figure and may cause the pis ton to bind in the cy...

Page 146: ...poration Legend A A Detail view A A B B Detail view B B C Shellfront soil side Cooldown 2 Sheets 4244SP2 4244SP2 SM BPWG4W03 2020082 BPWG4W03 1 0000272207 A 3 A 4 2 17 20 9 51 AM Released Water and Steam Piping and Assemblies ...

Page 147: ...KG42 NPT NIP 3 4X2 5 TBE GALSTL S40 all 7 96P053A37 3 4 VAL 110V HAYS 6 2110IS 120 all 8 5N0P05AG42 NPT NIP 3 4X5 TBE GALSTL SK40 all 9 5SL0PNFK NPTELB 45DEG 3 4 GALMAL 150 all 10 02 15680 PIPECLAMP 3 4 ZINC OR CAD all 11 15G185 HXNUT 5 16 18UNC2B SAE ZINC GR all 12 15K060 HXCAPSCR 5 16 18UNCAX3 4 GR5 Z all 13 15U210 LOKWASHER MEDIUM 5 16 ZINCPL all 14 02 10539 SPACER FOR PIPE ZINC PLATED all 15 6...

Page 148: ...poration NOTE 6044SP2 Shown Legend A Sparger Steam Inlet Sparger 2 Sheets 4244SP2 4244SP2 SM 6044SP2 SP3 6044SP2 SM BPWGUW01 2020082 BPWGUW01 1 0000274513 A 3 A 4 2 17 20 9 57 AM Released Water and Steam Piping and Assemblies ...

Page 149: ... SOLID STL ZINC A 3 5N1E05AG42 NPT NIP 1 25X5 TBE GALSTL SK40 A 4 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD A 5 96H018 ANGLE NEEDLE VLV 1 4 T X 1 8MP A 6 5SB0E0CBEO NPTHEXBUSH 1 4X1 8 BRASS 125 B D 7 5N1E05AG42 NPT NIP 1 25X5 TBE GALSTL SK40 B 8 5SL1ENFK NPT ELB 45DEG 1 25 GALMAL 150 D 8 5SL1EMFK NPT ELB 45DEG 1 25 BLKMAL 150 B D 9 5N1ECLSF42 NPT NIP 1 25XCLS TBE BLKSTLS40 B D 10 5SU1EMH NPT UNION 1 ...

Page 150: ...or Corporation Stainless Dump Valve 3 Sheets 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 BPWVUW02 2020264A BPWVUW02 1 0000274870 A 3 B 2 6 24 20 9 30 AM Released Water and Steam Piping and Assemblies ...

Page 151: ...CUP CD 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 CD 11 02 02185 WASHER PISTON CUP COMP LIMIT all 12 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR CD 13 03 06429 SPRING 2 11ODX6 5FL 64 CD 14 60C132 ORING 2 IDX 316CS BUNA70 329 CD 15 24G020N ROLLED WASH 252ID NYLTITE 25W CD 16 X2 02743 BONNET 2 DUMP VALVE CD 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU CD 18 02 16021I DUMPVAL STEM 4 8 316SS CD 19 15G168 SQNUT...

Page 152: ...n the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments A 34 W2 18931 BODY 8 DUMPVALV 4244 60 52 8 DUMP VALVE B 34 W3 06086 BODY 10 DUMP VALVE 72WE SG T 10 DUMP VALVE A 35 02 18107 GASKET 8 FLANGED DUMP VALVE 8 DUMP VALVE B 35 03 06085D GASKET 10 FLANGEDUMP72D 8050 10 DUMP VALVE 8 X10 Stainless Dump Valve 3 Sheets 42044WR2 WR3 SR2 SR3 60044...

Page 153: ...IR KIT 3 4 STEAM VALVE KIT FOR 001A X 96D0011ER1 02Z REPAIR KIT 1 25 STEAM VALVE KIT FOR 001B Y 96D0011ER2 ACTUATOR HOUSING FOR BURKET 251 KIT FOR 001B Z 96D0011ER3 REPAIR KIT MULLER 1 25 VALVE 554 KIT FOR 001B Components all 1 96D0009E 03Z 3 4 NPT N C STEAMVAL ANGLE BODY 3 4 all 1 96D0011E 08Z 1 25 NPT N C STEAMVAL ANGLE BODY 1 1 4 all 2 96H018 NEEDLE VALVE all 3 51T030 01Z Y STRAINER 3 4 CAST IR...

Page 154: ...152 Pellerin Milnor Corporation 10 Pneumatic Piping and Assemblies ...

Page 155: ...Description A Compressed air 85 100 PSI 5 8 7 5 ATU B Brake BK1 1st brake BK2 2nd brake BPS1 1st brake pressure switch BPS2 2nd brake pressure switch C Cold D Drain E Exhaust Pneumatic Schematic 3 Sheets 4244SP2 BPWG4P01 2020082 BPWG4P01 1 0000276715 A 3 A 6 2 17 20 3 57 PM Released Pneumatic Piping and Assemblies ...

Page 156: ...9 The normally closed 1st brake pilot valve de energized applies no pressure to the cylinder allowing the spring actuated cylin der to engage 1st brake Loose air engage brake N10 The normally closed 1st brake pilot valve energized allows air to compress the spring to release the 1st brake allowing the cylinder to turn N11 1st brake pressure switch verifies air pressure to cylinder N12 2nd brake pr...

Page 157: ...n Item Part Number Description Nomenclature Comments Components all 1 96R301B37 1 8 AIRPILOT 3W NC 120V50 60 all 2 96R302B37 1 8 AIRPILOT 3W NO 120V50 60 all 3 96M055 DELTROL QUICK EXHAUST VLV 1 4 all 4 09N082A PRESSW NASON CLOSE 62 LB all 5 96D047AAK CHECK VALVE 1 4 DELT CMMQ20B all 6 30N102 PRESSGAUGE 1 4BOTCON 0 150PSI all 7 96H018 ANGLE NEEDLE VLV 1 4 T X 1 8MP all 8 W3 25307D TANK AIR PRESSUR...

Page 158: ...spring tension Air cylinder can burst apart with great force Follow maintenance instructions BNWUUM02 carefully Legend A A Detail view A A Brake Air Cylinder 2 Sheets BPWVUP01 2020083 BPWVUP01 1 0000276675 A 3 A 4 2 18 20 9 31 AM Released Pneumatic Piping and Assemblies ...

Page 159: ...625L 062T SS all 7 02 02194 PISTON CUP DUMPVALVE 2 3 8 all 8 02 18651 WASHER 2 WAY BRAKE CYL all 9 15G220 NUTLOK THINHX 3 8 24 SS NYL all 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 11 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR all 12 02 02085 UP WASHER 2 OD PISTON CUP all 13 06 20702E FLOW NOT ACTUATOR CYL HEAD all 14 02 02101 CYLHEAD W TAPPED HOLE all 15 02 17024 SPRING SS DUMP 1 5OD4FL40 all 16 W...

Page 160: ... Pellerin Milnor Corporation Legend A Exhaust B Typical C Intake Staphairtrol 2 Sheets 4244SP2 4244SP2 SM BPWG4P02 2020082 BPWG4P02 1 0000276869 A 3 2 17 20 2 20 PM Released Pneumatic Piping and Assemblies ...

Page 161: ...RTROL BODY 42SGU all 2 W2 15843 WLMT AIRTROL EXHAUST 42SGU all 3 02 15386 FLAPPER AIRTROL 7 5X6 42SGH all 4 02 15837 PLATE AIRTROL FLAPPER all 5 02 15862 PLATE BACKUP AIRTROL 42SGH all 6 W2 15844 WLMT AIRTROL INTAKE 42SGU all 7 60E306A12A HOSE 3 5 ID GATES PE X12 all 8 27A084 HOSECLAMP 3 9 16 4 5CADSC HS64 all 9 60E306A06A HOSE 3 5 ID PE X6 all 10 W2 15892A WLMT AIRTROL INSCREEN 42SGU all 11 15P01...