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MILPOWER SOURCE                                                     

110BA1UM, REV(B)

1

1.

General Description

1.1

Intended Applications

The M110BA-1 is a high quality, rugged, 1kW / 2KVA, 19” rack-mounted Un-interruptible Power
Source (UPS).  In addition to full compliance with all the requirements of MIL-STD-1399 (Section
300), the M110BA-1 is specifically designed to meet the harsh military shipboard environment. The
high reliability and ruggedness of the M110BA-1 make it an excellent choice not only for military
shipboard applications, but for critical shore-based applications as well.

1.2

Functional Overview

The M110BA-1 consists of two main sections:  Power Conditioner and UPS (see Fig. 1).
The Power Conditioner is an isolation transformer (with RFI filters and spike absorbers).  Both the
input and output of the Power Conditioner are available to the user via the external connectors of
the unit. This configuration allows the user to externally bypass the UPS section of the M110BA-1
without loosing the surge protection and noise filtering provided by the Power Conditioner. This
capability is extremely important in shipboard applications since most standard commercial
equipment is designed to operate safely from grounded AC lines, whereas in standard shipboard
electrical systems both lines are HOT and none may be grounded. The power conditioner allows
the safe connection of commercial equipment to standard shipboard electrical systems without
creating a safety hazard. See Section 3 for detailed connection diagram. In addition to 115Vac, the
isolation transformer provides a low voltage for the 24Vdc contactor supply. When AC input drops,
the 24Vdc is provided from battery power.

The UPS is composed of a high power factor AC-DC Converter, a Removable Battery Pack, a
Battery Charger, a DC-AC Inverter and a microcontroller-based Control Circuit.

The AC-DC Converter is a high frequency switching converter that provides 320VDC to the DC-AC
inverter.  The AC-DC converter draws clean sine input current waveform and does not induce
electrical noise into the input lines.

The Removable Battery Pack contains the energy source used by the UPS to provide power during
AC input failures.  The Battery Pack includes eight 12V / 5AH lead-acid, sealed, maintenance-free
type cells.  It provides 10 minutes of full rated output power.  The Battery Pack is not a serviceable
item. It cannot be disassembled, and can only be replaced as a single unit.

The Battery Charger is a high frequency, voltage-regulated and current-limited DC to DC converter.
It is powered from the 320VDC output of the AC-DC Input Converter and provides temperature-
compensated float charge to the Battery Pack.

The DC-AC Inverter is high frequency inverter that generates clean sine-shape 115VAC voltage
from the 320VDC output of the AC to DC Input Section.  The DC-AC Inverter is current-limited and
has an overload protection circuit that turns it off (latched) after a delay from the time the load
exceeds 120%.  The delay depends upon the overload level.

The Control Circuit is a microcontroller-based circuit that provides monitoring of the unit’s status
(battery charge, load level, input and output levels, etc.) and supports communications and front
panel status indicators.

Note that when the UPS is bypassed, an external circuit breaker (or fuse) must be used in order to
protect the Power Conditioner from overload.  The circuit breaker may be on the input or output
side of the Power Conditioner. The Power Conditioner contains internal fuses on its input. These
internal fuses are intended only as a safety feature in case of an internal failure and should not be
used as overload protection devices.

Summary of Contents for M110BA-1

Page 1: ...IN THE U S A USER S MANUAL East Coast Milpower Source 7 Field Lane RTE 106 Belmont NH 03220 Phone 603 267 8865 Fax 603 267 7258 West Coast Hytech Associates 1498 Linda Vista Ave Pasadena CA 91103 Pho...

Page 2: ...st 11 7 Taking Care of the Battery 11 7 1 Battery Service Life 11 7 2 Replacing the Battery Pack 12 8 Communications and Remote Control 13 8 1 Dry Contacts Interface 13 8 1 1 Option 0 Standard Dry Con...

Page 3: ...ched off by the Input ON OFF Switch The unit should only be plugged into an approved double pole and fused 20A electrical outlet for 230VAC input use 15 AMP fuses The Replaceable Battery Pack of the M...

Page 4: ...le Battery Pack a Battery Charger a DC AC Inverter and a microcontroller based Control Circuit The AC DC Converter is a high frequency switching converter that provides 320VDC to the DC AC inverter Th...

Page 5: ...VARISTOR AC DC CONVERTER DC AC INVERTER CONTROL MONITOR BATTERY CHARGER BATTERY PACK 24VDC 24VRTN INPUT ON OFF SWITCH MASTER ON OFF SWITCH REMOTE ON OFF SWITCH 2 POLES INPUT CONTACTOR 2 POLES OUTPUT...

Page 6: ...inning of this manual Make sure that the input voltage setting is correct Make sure that the Master switch is in the OFF position Two circular connectors J1 and J2 are provided on the rear panel of th...

Page 7: ...1 PWR COND OUT 1 PWR COND OUT 2 UPS OUT 1 NEUT UPS OUT 2 HOT 115VAC VIA TWO POLE CIRCUIT BREAKER AC TO LOAD BYPASS SELECTOR NOTE 2 GND CHASSIS G E C D A B F UPS NOTE 3 SAFETY GND REAR PANEL GND CONN...

Page 8: ...A J1 PWR COND INPUT PHASE 2 PWR COND INPUT PHASE 1 CHASSIS GND UPS OUT 1 NEUT UPS OUT 2 HOT 115VAC VIA TWO POLE CIRCUIT BREAKER GND CHASSIS G E C D A B F UPS NOTE 2 SAFETY GND REAR PANEL GND CONN NOTE...

Page 9: ...el Main Components See Figure 4 1 Removable air filter of the Power Conditioner s cooling air 2 Visual Indicators and Switches for detailed view see Figure 5 3 Air Inlet of main UPS heatsink 4 Input O...

Page 10: ...2 Alarm Off Push button 13 Low Battery Warning LED blinking yellow 14 Overload Shutdown LED red 15 Overtemperature Warning LED blinking yellow 16 Overtemperature Shutdown LED red 17 Load Level Bar Gra...

Page 11: ...onnector see Figure 2 for pin out 25 J2 Output Power Connector see Figure 2 for pin out 26 GND Connection 27 Dry Contacts Connector J3 see paragraph 8 for pin out description 28 RS232 Connector J4 see...

Page 12: ...the remote ON OFF switch ON and OFF will turn the UPS ON and OFF Please see paragraph 8 3 6 2 Visual Indicators 6 2 1 Normal Operation When the UPS is running on AC input power and both Master and Inp...

Page 13: ...n circuit and shuts down the UPS When the input AC voltage recovers the UPS will turn on automatically 6 2 4 Overload Condition If the load exceeds the rating of the UPS or there is a short circuit on...

Page 14: ...ess it is a Limited Life Item and its life expectancy depends upon its operating and storage conditions The three most important factors that determine the life of the battery are Temperature Storage...

Page 15: ...ccess cover Remove screws e Disconnect the connector by pulling upward f Unscrew the right battery s screws on the top and three screws on the right side of the UPS marked by a B on the top and recess...

Page 16: ...attery Operation 3 5 System Common Ground 6 N C 7 O Battery Voltage Low 4 8 O UPS On 5 9 O Input Power Loss Battery operation 3 Notes to Table 1 1 Pin 1 is shorted to pin 2 when any one of the followi...

Page 17: ...otes to Table 2 1 Connecting 5 to 12Vdc to pin 6 to pin 1 causes the UPS to shutdown if in Battery Mode latched 2 If AC input is good pin 7 is shorted to pin 2 and pin 3 is open If AC input is bad pin...

Page 18: ...lly shorted to J3 pin 9 not used by RS232 link 8 3 Remote ON OFF Interface J5 Important note The M110BA 1 is shipped with a matting connector plugged into J5 with a jumper that enables the unit If rem...

Page 19: ...oltage Rating Frequency Waveform 115Vac 3 grounded neutral see Note 1 2000VA 1000W 60Hz 0 2 digitally synthesized from a crystal oscillator Sinusoidal THD 2 linear load 4 non linear BATTERY Type Capac...

Page 20: ...Input Fail status lamps On Batt status lamp Batt Passed and Batt Failed lamps for battery self test Low Batt warning lamp Overload Shutdown status lamp Overtemp warning and Overtemp Shutdown lamps Whe...

Page 21: ...rge Level status of all User Programmable Options and failure diagnostic Commands UPS Shutdown UPS Standby Initiate Battery Test Enable Disable Periodic Battery Test Enable Disable Battle Mode Enable...

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