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动气体增压泵

 8" 

驱动

 AG 

系列

 

• OM-12J 

42 

3. 

安装

 

3.1 

安装

 

所有型号可在系统操作所需的任何位置上操作。但是,对于氧气增压应用,所有型号要水平安装,且安装
托架在下面。

 

3.2 

环境

 

所有装置通过电镀或建筑材料进行保护,以便可安装在正常的室内或室外应用中。如果大气具有腐蚀性,
建议对一些部件应进行特殊考虑。如果周围温度将降到结冰点以下,建议使用干燥机防止驱动段或气体段
中的水分冷凝。

 

3.3 

驱动系统

 

进气管道和部件必须足够的大,以为所需的循环速率提供足够的流量。提供当前产品目录中所示的抽吸速
率所需的最小尺寸是

3/4" 

内径。一段相当远的距离的复合气体管线为

 1" 

或更大一些。

 

标准气驱动进口是位于循环阀体中心的

 3/4" 

内螺纹管道端口。作为标准,循环系统的导向气体从在

 3/4" 

npt 

驱动进口下方的

1/4" npt 

分接头通过弯管组件提供。对于外部远端先导阀,

1/4" npt 

分接头被插入,管组件被拆下,来自另一源的导向气体被连接到阀端盖中的

1/8" npt 

端口。外部导向气体压力应等于或超过驱动压力。

 

由于所有空气压缩机基本上都会产生相当数量的污染物,气驱动装置和空气导向(如果是外部)进口系统
应始终安装一个过滤器。

 

驱动装置需要大约

 15 psi 

来触发空气阀阀芯和导向空气活塞(在工厂已经润滑)。不必也不需要使用空气管路润滑器。

 

3.3.1

 

消音器

 

为减少噪音级,可装置在远处。如果超过

 6 

英尺,使用

 3/4" 

内径管道、管子或软管。

 

3.3.2

 

导向排气孔

 

每个循环,导向系统会从

 T 

型接头端盖中的

1/8" npt 

分接头排出少量导向气体。该排气孔应保持畅通无阻塞。

 

3.4 

控制装置

 

对于常规应用,可选的标准空气控制辅助设备套件包括过滤器、带有气压表的气压调节器和用于关闭和速
度控制的手动阀。当前产品目录中所示的抽吸速率是基于使用流量相当于

 3/4" 

管道尺寸的调节器。

 

可提供很多其它控制装置

选项以适合特定应用。

其中包括:

驱动装

置的自

动启动

/

停止

 - 

检测气体输出和

/

或气体

进口压力;可调反压力控制;高压安全减压保护;高压气源的驱动调节,循环计数

等。

 

请咨询当前的产品目录,授权的经销商或工厂

 

3.5 

气体系统

 

请参考图

 1 

 2 

和随机提供的包括特定型号的详细安装图。安装图中将提供进口和出口详细信息和位置。拧紧连接管道时
,使用备用扳手紧紧固定住端口接头。确保连接管线和接头符合设计和加压气体服务的安全因数。

 

注:也可参见

 2.3 

节气体系统清洁度。

 

4. 

操作

/

安全注意事项

 

注:操作前,确保供气已被打开到增压泵进口,并且可流过并均衡进入下游系统和

/

或储气罐。

 

Summary of Contents for Haskel 8AGD-1

Page 1: ...OM 12J www haskel com Operating and Maintenance Instructions Air Driven Gas Booster Compressors 8 Drive AG Series 8 8 AG 8 AG...

Page 2: ...ion and to boost inlet gas to desired output free of hydrocarbon contamination Exhaust from the air drive chilled due to the expansion after performing work is used to cool the gas piston barrels thro...

Page 3: ...a compression ratio of approximately 25 1 because the inlet check valve will no longer open at any point during the suction stroke to admit fresh gas Therefore applications requiring high compression...

Page 4: ...her pressure output line from the second stage pump is then aftercooled by passing through the plenum cooler prior to the final output port Figure 2 8AGT Series Intercooling Aftercooling Diagram Under...

Page 5: ...he drive requires approximately 25 psi to trigger the valve spool and pilot piston as lubricated at the factory It is not necessary or desirable to use an airline lubricator 3 3 1 MUFFLERS For minimum...

Page 6: ...t parts or plumbing connections NOTE Detailed assembly drawings particular to your specific model have been included as a part of these maintenance instructions Consider these maintenance instructions...

Page 7: ...aged worn or swollen If any special tools are required it will be noted on the detailed assembly drawing 5 2 3 Reach inside valve body Remove first plastic bumper Carefully pull out spool Inspect 2 sp...

Page 8: ...seating tool 5 2 9 Repeat installation of remaining parts per paragraph 5 2 3 1 5 3 Pilot Stem Valves NOTE Before repair test according to paragraph 5 4 Disassemble pilot valves in the following manne...

Page 9: ...essure until pilot valve on cycling valve end is contacted by drive piston and it reverses direction Then gauge will read full pilot air pressure until opposite pilot valve on flow fitting end is cont...

Page 10: ...assembly drawing during repair 5 6 1 Disconnect all plumbing lines necessary to allow access to the check valves 5 6 2 Using suitable wrench unscrew port fitting from end cap Inspect O ring on fittin...

Page 11: ...gas barrel bore with a strong light It must be mirror smooth However if only slightly scratched it may be salvaged with a light hone NOTE DO NOT apply a lubricant of any kind to bearings seals O rings...

Page 12: ...ing at the piston seal and or the inlet check and or the outlet check 6 5 2 Symptom Observing Gauge Pointer Repair A Fast fall back from maximum A Outlet Check B Sluggish rise during pressure stroke B...

Page 13: ...sing it to stick open Then the pilot vent valve cannot dump enough pilot pressure so it remains held open by the drive piston Replace spring Defective o ring on pilot charge valve cycling valve end ca...

Page 14: ...8 OM 12J 14 1 8AG 8AGD 5 14 30 60 8AGT 5 14 5 30 14 60 30 60 8AGD 8AGT 8AGD 5 8AGT 5 14 2 2 1 2 2 NPT 2 2 1 5 2 3 1 54312...

Page 15: ...8 OM 12J 15 2 3 T 2 3 1 4 25 1 8AGT 8AGD 40 1 10 1 2 3 2 3 1 5 1 10 1 80 C...

Page 16: ...8 OM 12J 16 1 8AGD 8AGT 2 8AGT 25mm 145 C...

Page 17: ...8 OM 12J 17 3 3 1 3 2 3 3 19 05 mm 25 4 mm 3 4B 20A 3 4B 20A 1 4B 8A NPT 1 4B 8A NPT 1 8B NPT 1 bar 3 3 1 1 8 m 19 5 mm 3 3 2 1 8B 8A NPT 3 4 3 4B 20A...

Page 18: ...8 OM 12J 18 3 5 1 2 2 3 4 4 1 1 bar 5 5 1 CV No 242 CV O...

Page 19: ...8 OM 12J 19 IPA 50 50 5 2 5 2 1 5 2 2 3 O O 4 5 2 3 5 3 4 5...

Page 20: ...8 OM 12J 20 5 2 3 1 O 2 2 1 6 3 43N m 5 2 4 5 2 1 5 2 3 5 2 5 O 5 2 6 5 2 7 50866 O 5 2 8 O O O O 5 2 9 5 2 3 1 5 3 5 4 5 3 1 6 7...

Page 21: ...8 OM 12J 21 5 3 2 5 3 3 O 5 3 4 O 50866 5 3 5 5 3 6 O O 5 3 7 50866 5 4 5 4 1 17568 2 5 4 2 0 11 bar 1 8B 5 4 3 8...

Page 22: ...8 OM 12J 22 O 5 3 6 5 5 5 5 1 5 5 2 5 5 3 5 5 4 E O 5 5 5 O O O O O O 5 5 6 5 5 7 50866 O 5 5 8 28 4 34 3N m 5 6 8AGD 8ADT 5 6 1 9 O...

Page 23: ...8 OM 12J 23 5 6 2 O 5 6 3 O 5 6 4 5 1 5 6 5 5 6 6 5 7 21703 2 5 7 1 5 7 2 5 5 3 5 5 4 5 7 3 O 5 7 4 O O 5 7 5 O 5 7 6 5 1 5 7 7...

Page 24: ...8 OM 12J 24 O 5 7 8 5 7 9 6 6 1 6 2 70 bar 6 3...

Page 25: ...8 OM 12J 25 6 4 6 5 6 5 1 bar 8AGD 5 15 5 8AGD 14 15 5 8AGD 30 17 2 8AGD 60 21 7 6 5 2 A A B B B 5 5 34 5 bar...

Page 26: ...8 OM 12J 26 7 7 1 7 2 7 3 1 4 bar 5 2 O O O 9 5 5 5...

Page 27: ...8 AG OM 12J 27 1 8AG 8AGD 5 14 30 60 8AGT 5 14 5 30 14 30 14 60 30 60 1 8AGD 2 8AGT 8AGD 5 5 8AGT 5 14 1 5 2 14 2 2 1 4 2 2 2 2 4 2 2 NPT 1 1 2 2 2 1 Haskel 28442 5 2 3 1 54312...

Page 28: ...8 AG OM 12J 28 2 3 T 1 2 2 3 1 psi 0 4 25 1 0 2 8AGT 2 8AGD Haskel 40 1 10 1 2 3 2 3 1 5 1 10 1 150 F...

Page 29: ...8 AG OM 12J 29 8AGD 8AGT 8AGD 1 2 1 1 8AGD 8AGT 2 2 1 2 2 2 8AGT...

Page 30: ...8 AG OM 12J 30 1 in 300 F 3 3 1 3 2 3 3 3 4 1 3 4 3 4 NPT 1 4 NPT 1 4 NPT 1 8 NPT 15 psi 3 3 1 6 ft 3 4 3 3 2 1 8 NPT 3 4 3 4...

Page 31: ...8 AG OM 12J 31 3 5 1 2 2 3 4 4 1 15 psi 5 5 1 Loctite CV Blue 242 Loctite CV O...

Page 32: ...8 AG OM 12J 32 Stoddard 50 50 5 2 5 2 1 4 5 2 2 3 O O 4 3 4 Pilot shaft end seal...

Page 33: ...8 AG OM 12J 33 5 2 3 2 5 5 2 3 1 O 2 2 1 6 4 30 in lb 5 2 4 5 2 1 5 2 3 7 5 2 5 4 O 5 2 6 5 2 7 O Haskel 28442 5 2 8 O 2 O O 4 O 5 2 9 5 2 3 1 5 6 7...

Page 34: ...8 AG OM 12J 34 5 3 5 4 5 3 1 5 3 2 5 3 3 2 O 5 3 4 O Haskel 28442 5 3 5 5 3 6 O O 2 8 Tru Arc 5 3 7 Haskel 28442 5 4 5 4 1 17568 2 5 4 2 1 8 NPT 0 160 psi 5 4 3 O 8...

Page 35: ...8 AG OM 12J 35 5 3 6 5 5 5 5 1 5 5 2 5 5 3 4 8 5 5 4 1 E 1 1 O 5 5 5 O O O O 9 5 5 6 5 5 7 O Haskel 28442 5 5 8 250 300 in lb 5 6 6 8AGD 2 8AGT 5 6 1 5 6 2 O 9 O...

Page 36: ...8 AG OM 12J 36 5 6 3 O 5 6 4 5 1 5 6 5 5 6 6 5 7 21703 2 5 7 1 5 7 2 4 5 5 3 5 5 4 5 7 3 O 5 7 4 O O 5 7 5 O 5 7 6 5 1 5 7 7 O 5 7 8 5 7 9 6 6 1...

Page 37: ...OM 12J 37 6 2 1000 psig 6 3 6 4 Install gauge Cycle drive at moderate speed until pressure stops rising Record maximum pressure 6 5 6 5 1 psig 8AGD 5 225 8AGD 14 225 8AGD 30 250 8AGD 60 315 6 5 2 A A...

Page 38: ...8 AG OM 12J 38 B 80 500 psi 7 7 1 7 2 7 3 20 psi 5 2 O O 9 5 5 6 O 6...

Page 39: ...8 AG OM 12J 39 1 8 AG 8AGD 5 14 30 60 8AGT 5 14 5 30 14 30 14 60 30 60 8AGD 8AGT 8AGD5 5 8AGT5 14 5 14 2 2 1 4 2 2 4 NPT T T 2 2 1 Haskel p n 28442 5 2 3 1 54312 2 3...

Page 40: ...8 AG OM 12J 40 I 2 2 3 1 psi 0 25 1 4 0 2 8AGT 2 8AGD Haskel 40 1 10 1 2 3 2 3 1 5 1 10 1 150 F 8AGD 8AGT 8AGD 1...

Page 41: ...8 AG OM 12J 41 1 8AGD 8AGT 2 2 8AGT 1 300 F...

Page 42: ...8 AG OM 12J 42 3 3 1 3 2 3 3 3 4 1 3 4 3 4 npt 1 4 npt 1 4 npt 1 8 npt 15 psi 3 3 1 6 3 4 3 3 2 T 1 8 npt 3 4 3 4 3 5 1 2 2 3 4...

Page 43: ...8 AG OM 12J 43 4 1 15 PSI 5 5 1 Loctite CV 242 Loctite CV O 50 50 5 2 5 2 1...

Page 44: ...8 AG OM 12J 44 5 2 2 3 O O 4 5 2 3 5 5 2 3 1 O 2 2 1 6 30 5 2 4 5 2 1 5 2 3 3 4 5 6...

Page 45: ...8 AG OM 12J 45 7 5 2 5 4 O 5 2 6 5 2 7 Haskel 28442 O 5 2 8 O O O 4 O 5 2 9 5 2 3 1 5 3 5 4 T 5 3 1 T 5 3 3 T T O 5 3 4 O 28442 5 3 5 5 3 6 T O O T 7 8...

Page 46: ...8 AG OM 12J 46 Tru Arc 8 5 3 7 Haskel 28442 5 4 5 4 1 p n 17568 2 5 4 2 1 8 NPT 0 160 PSI 5 4 3 T O T 5 3 6 5 5 5 5 1 5 5 2 T 5 5 3 4 8 5 5 4 E O 9 O...

Page 47: ...8 AG OM 12J 47 5 5 5 O O O O 9 5 5 6 5 5 7 Haskel 28442 O 5 5 8 250 300 5 6 6 8AGD 8AGT 5 6 1 5 6 2 O 5 6 3 O 5 6 4 5 1 5 6 5 5 6 6 5 7 21703 2 5 7 1 5 7 2 5 5 3 5 5 4...

Page 48: ...8 AG OM 12J 48 5 7 3 O 5 7 4 O O 5 7 5 O 5 7 6 5 1 5 7 7 O 5 7 8 5 7 9 6 6 1 6 2 1000 PSlG 6 3...

Page 49: ...8 AG OM 12J 49 6 4 6 5 6 5 1 PSlG 8AGD 5 225 8AGD 14 225 8AGD 30 250 8AGD 60 315 6 5 2 A A B B B 80 500 PSI...

Page 50: ...8 AG OM 12J 50 7 7 1 7 2 7 3 20 psi 5 2 O O 9 5 5 5 O 6...

Page 51: ...ance for lifting e Safety labels on the machines and meanings are as follows General Danger Read Operator s Manual f In an emergency turn off the air supply g Warning If the pump s were not approved t...

Page 52: ...ranty claim and to expedite the return of replacement to the owner If unit has been disassembled or reassembled in a facility other than Haskel warranty is void if it has been improperly reassembled o...

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