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1

MAP-IS Rev. 

A  03/18 

Table of Contents:

Section Page

1.0  IMPORTANT RECEIVING INSTRUCTIONS  . . . . . .1

2.0  SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.0  PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . .4

4.0  PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5.0  INSTALLATION AND SETUP  . . . . . . . . . . . . . . . . .6

6.0  OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

7.0  INSPECTION, MAINTENANCE & STORAGE  . . . . .9

8.0  ROUTINE MAINTENANCE PROCEDURES  . . . . . .9

9.0  TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . .14

 

*

MAP30 available as a special only. Please contact Milwaukee 

Cylinder customer service for details. 

1.0  IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping 
damage is not covered by warranty. If shipping damage is found, 
notify carrier at once. The carrier is responsible for all repair and 
replacement costs resulting from damage in shipment.

2.0  SAFETY

2.1  Introduction

Read all instructions carefully. Follow all recommended safety 
precautions to avoid personal injury as well as damage to the 
product and/or damage to other property. Milwaukee Cylinder 
cannot be responsible for any damage or injury from unsafe 
use, lack of maintenance or incorrect operation. Do not remove 
warning labels, tags, or decals. In the event any questions or 
concerns arise, contact Milwaukee Cylinder customer service 
representative.

This manual follows a system of safety alert symbols, signal 
words and safety messages to warn the user of specifi c hazards. 
Failure to comply with these warnings could result in death or 
serious personal injury, as well as damage to the equipment or 
other property.

The 

Safety Alert Symbol

 appears throughout this 

manual. It is used to alert you to potential physical 
injury hazards. Pay close attention to Safety Alert 

Symbols and obey all safety messages that follow this symbol to 
avoid the possibility of death or serious personal injury.

Safety Alert Symbols are used in conjunction with certain Signal 
Words that call attention to safety messages or property damage 
messages and designate a degree or level of hazard seriousness. 
The Signal Words used in this manual are WARNING, CAUTION 
and NOTICE.

 

Indicates a hazardous situation that, if not 
avoided, 

could

 result in death or serious 

personal injury.

  CAUTION  

Indicates a hazardous situation that, if not 
avoided, 

could

 result in minor or moderate 

personal injury.

 

NOTICE

 

Indicates information considered important, 
but not hazard related (e.g. messages relating 
to property damage). Please note that the 
Safety Alert Symbol will 

not

 be used with this 

signal word.

2.2   Hydraulic Pump Safety Precautions

(DuroTech Series)

  WARNING

Failure to observe and comply with the following precautions 
could result in death or serious personal injury. Property 
damage could also occur.

•  Read and completely understand the safety precautions and 

instructions in this manual before operating the pump or 
preparing it for use. Always follow all safety precautions and 
instructions, including those that are contained within the 
procedures of this manual.

• Operating procedures will vary, depending on the system 

arrangement and the specifi c components being used. Always 
read, follow and completely understand all manufacturer's 
instructions when operating cylinders, valves and any other 
hydraulic devices used with the pump. Follow all safety 
precautions contained in the manufacturer's manuals.

• Always wear appropriate personal protective equipment 

(P.P.E.) when operating hydraulic equipment. Be sure to wear 
eye protection, work gloves and protective clothing. Use 
of additional P.P.E. safety items such as dust mask, non-

  WARNING

Instructions Sheet

Milwaukee Cylinder DuroTech™ Series

Air-Driven Hydraulic Pumps

MAP07, MAP15 and MAP30*

Summary of Contents for Cylinder DuroTech MAP07

Page 1: ...of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or...

Page 2: ...he skin see a doctor immediately CAUTION Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur Be careful to a...

Page 3: ...yd Manifold 4 Hyd Hose Ports 5 Hyd Reservoir 6 Drain Plug 7 Sight Gauge 8 Vent Screw 9 Hyd Pressure Sensor Port 10 Carrying Handle 11 Hyd Oil Fill Plug 12 Air On Off Control 13 Metal Shroud 14 Mountin...

Page 4: ...sable Oil Capacity Hydraulic Oil Approximate Weight not including hydraulic oil or control valves Operating Temperature Range Sound Level Gallons in3 Liters Type lb kg C F dBA MAP07 MAP15 MAP30 1 8 41...

Page 5: ...100 psi Air pressure Oil ow l min X X Hydraulic Pressure bar 14 8 13 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 0 14 28 41 55 69 83 97 110 124 4 1 bar 5 5 bar 6 9 bar Air pressure 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0...

Page 6: ...vert A and B outlet ports to P and T ports for use with remote mounted valves Figure 3 Control Valve Mounting Station and Cover Plate D03 Manifold Shown 5 3 Hydraulic Reservoir The pump is shipped wit...

Page 7: ...0 15 Nm To ensure sufficient air ow the inside diameter of the air supply hose or line must be not less than 0 39 inch 10 mm Figure 4 Oil Fill Plug 5 4 Oil Level The oil level sight gauge is located o...

Page 8: ...c actuators could occur when control valves are shifted even when the air on off control is in the OFF position To prevent possible injury stay clear of hydraulic actuators until all pressure is compl...

Page 9: ...en pressure reaches the user adjustable pressure setting Typical operation with spool type closed center or oat center control valves non sealed type When the air on off control is in the ON position...

Page 10: ...ump on a workbench or other substantial work surface NOTICE Pump dry weight is approximately 71 lb 32 2 Kg This gure does NOT include the weight of the hydraulic oil or the control valves Actual weigh...

Page 11: ...circuits Disconnect hoses Remove pump shroud Refer to maintenance preparation procedures in Section 8 1 of this manual Also refer to pressure relief procedures in Section 6 3 2 Place the pump on a wo...

Page 12: ...r parts sheet for part number 14 Remove caps and plugs installed in step 8 15 Carefully lift the manifold and cover plate assembly and position it directly over the hydraulic reservoir opening Note th...

Page 13: ...p shroud 3 Grasp the lter bowl and depress the release button Pull straight down and remove the lter bowl from the air regulator See Figure 17 4 Drain any accumulated water from the lter bowl Remove a...

Page 14: ...ston remove the coil spring 8 6 2 Inspection 1 Using a clean lint free rag remove old grease lubricant from the air switch bore the piston and the coil spring 2 Inspect piston for obvious wear nicks s...

Page 15: ...uction strainer elements dirty Replace pump suction strainer elements Refer to Section 8 3 of this manual Oil leakage at hydraulic hoses ttings or connected devices Replace leaking components as requi...

Page 16: ...lter element Refer to Section 8 4 of this manual Internal leakage in pump element Pump element damaged or worn Contact Milwaukee Cylinder customer service representative Air leakage Loose air system c...

Page 17: ...Notes...

Page 18: ...Notes...

Page 19: ...Notes...

Page 20: ...https www milwaukeecylinder com...

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