background image

4

4.0  PRODUCT DATA
4.1  Specifi cations, Pressure, Flow and Air Consumption

Pump

Series

Hydraulic Pressure

Pressure 

Ratio

Hydraulic 

to Air

Max. Hydraulic 

Flow

@100 psi Air   

2)

[6.9 bar]

Air Pressure

Range    

Max Air

Consumption

@ 100 psi Air

[6.9 bar]

Max. Hyd. 

Working

Pressure  

1)

Max. Hyd. 

Pressure

@100 psi Air  

2)

[6.9 bar]

Hyd. Safety 

Relief Valve 

Setting

psi

bar

psi

bar

psi

bar

-

in

3

/min

l

 

/min

psi

bar

scfm

m³/min

MAP07

1920

132

1595

110

2000

138

16:1

612

10.0

30-120

2.0-8.2

24

0.68 

MAP15

2760

190

2320

160

3000

207

23:1

465

7.6

30-120

2.0-8.2

24

0.68 

MAP30

5280

364

4785

330

5500

379

48:1

252

4.1

30-110

2.0-7.6

20

0.57 

1) Based on 120 psi [8.3 bar] air pressure for the MAP07 and MAP15 Series, and 110 psi [7.6 bar] air pressure for the MAP30 Series.
2) At zero (0) psi/bar hydraulic pressure.

4.2  Additional Specifi cations

Pump Series

Reservoir Usable

Oil Capacity

Hydraulic Oil

Approximate Weight

(not including 

hydraulic oil or

control valves)

Operating

Temperature 

Range

Sound Level

Gallons

 in

3

Liters

Type

lb

kg

°C

°F

dBA

MAP07
MAP15
MAP30

1.8

415

6.8

Enerpac HF

(Refer to

 

Section 5.3)

71

32.2

0 to 60

32 to 150

75

Pump Series

Air inlet connection

Hydraulic Hose Connection

Hydraulic Valve Manifold Station

Number of 

Stations

MAP07
MAP15
MAP30

1/4" NPT

#8 SAE

D03

4

4.3  Schematic Diagram

Description of Operation:

Air is automatically ported and 
vented to the pump piston. 
The piston plunger contains a 
pressurizing ram at each end. Every 
time the piston moves, one of the 
rams sends pressurized hydraulic oil 
to the manifold.

Shop air is connected to the built-
in pressure regulator, allowing the 
operator to adjust the air pressure, 
that in turn sets the maximum 
hydraulic oil pressure. 

The air is ported through a built-
in shut-off  valve. With the shut-off  
valve open, the pump automatically 
starts and stops to obtain and then 
maintain the customer selected 
pressure.

Summary of Contents for Cylinder DuroTech MAP07

Page 1: ...of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or...

Page 2: ...he skin see a doctor immediately CAUTION Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur Be careful to a...

Page 3: ...yd Manifold 4 Hyd Hose Ports 5 Hyd Reservoir 6 Drain Plug 7 Sight Gauge 8 Vent Screw 9 Hyd Pressure Sensor Port 10 Carrying Handle 11 Hyd Oil Fill Plug 12 Air On Off Control 13 Metal Shroud 14 Mountin...

Page 4: ...sable Oil Capacity Hydraulic Oil Approximate Weight not including hydraulic oil or control valves Operating Temperature Range Sound Level Gallons in3 Liters Type lb kg C F dBA MAP07 MAP15 MAP30 1 8 41...

Page 5: ...100 psi Air pressure Oil ow l min X X Hydraulic Pressure bar 14 8 13 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 0 14 28 41 55 69 83 97 110 124 4 1 bar 5 5 bar 6 9 bar Air pressure 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0...

Page 6: ...vert A and B outlet ports to P and T ports for use with remote mounted valves Figure 3 Control Valve Mounting Station and Cover Plate D03 Manifold Shown 5 3 Hydraulic Reservoir The pump is shipped wit...

Page 7: ...0 15 Nm To ensure sufficient air ow the inside diameter of the air supply hose or line must be not less than 0 39 inch 10 mm Figure 4 Oil Fill Plug 5 4 Oil Level The oil level sight gauge is located o...

Page 8: ...c actuators could occur when control valves are shifted even when the air on off control is in the OFF position To prevent possible injury stay clear of hydraulic actuators until all pressure is compl...

Page 9: ...en pressure reaches the user adjustable pressure setting Typical operation with spool type closed center or oat center control valves non sealed type When the air on off control is in the ON position...

Page 10: ...ump on a workbench or other substantial work surface NOTICE Pump dry weight is approximately 71 lb 32 2 Kg This gure does NOT include the weight of the hydraulic oil or the control valves Actual weigh...

Page 11: ...circuits Disconnect hoses Remove pump shroud Refer to maintenance preparation procedures in Section 8 1 of this manual Also refer to pressure relief procedures in Section 6 3 2 Place the pump on a wo...

Page 12: ...r parts sheet for part number 14 Remove caps and plugs installed in step 8 15 Carefully lift the manifold and cover plate assembly and position it directly over the hydraulic reservoir opening Note th...

Page 13: ...p shroud 3 Grasp the lter bowl and depress the release button Pull straight down and remove the lter bowl from the air regulator See Figure 17 4 Drain any accumulated water from the lter bowl Remove a...

Page 14: ...ston remove the coil spring 8 6 2 Inspection 1 Using a clean lint free rag remove old grease lubricant from the air switch bore the piston and the coil spring 2 Inspect piston for obvious wear nicks s...

Page 15: ...uction strainer elements dirty Replace pump suction strainer elements Refer to Section 8 3 of this manual Oil leakage at hydraulic hoses ttings or connected devices Replace leaking components as requi...

Page 16: ...lter element Refer to Section 8 4 of this manual Internal leakage in pump element Pump element damaged or worn Contact Milwaukee Cylinder customer service representative Air leakage Loose air system c...

Page 17: ...Notes...

Page 18: ...Notes...

Page 19: ...Notes...

Page 20: ...https www milwaukeecylinder com...

Reviews: